This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL25X95SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL25X95SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA
The AirTAC Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 95mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL25X95SCA, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke95 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL25X95SCA
About the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA
The AirTAC MAL25X95SCA is a discontinued double-acting aluminum mini round cylinder built for tight spaces. It delivers 245 N of push force at 0.5 MPa and 343 N at 0.7 MPa. AirTAC replaced this legacy unit with the MBL25X95SCA, a drop-in upgrade retaining the exact 25 mm bore, 95 mm stroke, G1/8 port, and CA pivot mounting.
This SKU features a built-in magnet (-S) for position sensing. On the MAL, the magnet interfaces with older CS1-M or DS1-M switches, while the MBL replacement requires the current CMSG, DMSG, or EMSG sensor families. The original MAL uses threaded front and back covers, whereas the upgraded MBL uses a riveted rolling-packed body for equivalent strength. The Ø10 mm carbon-steel rod has a 20 um hard chrome plating, guided by a self-lubricating bearing.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA Technical Specifications
| Model | Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL25X95SCA |
| Bore size | Ø25 mm |
| Stroke | 95 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL25X95SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The MBL25X95SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×95 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA Is Used
Textile Loom Guide
Drives a 95 mm thread guide path on textile looms, leveraging the 245 N push force and CA pivot to accommodate slight weaving mechanism arc.
PCB Conveyor Diverter
Pushes PCB routing gates on a conveyor using the -S magnet for end-position confirmation via CS1-M switches in tight control panels.
Carton Flap Folder
Folds small packaging flaps on a carton erector, where the compact 25 mm bore and self-lubricating bearing endure high cycle counts.
Replacing the Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA with MBL25X95SCA
To replace the MAL25X95SCA, order the MBL25X95SCA. Confirm the 95 mm stroke, G1/8 port, PT thread, and CA pivot back cover are retained. Because this unit has the -S magnet, remember to upgrade your sensors from the old CS1-M/DS1-M to the modern CMSG/DMSG/EMSG switches. If you need to adjust the bore, stepping down to the 20 mm bore yields 157 N push at 0.5 MPa, while stepping up to the 32 mm bore provides 402 N at 0.5 MPa. The fixed rubber bumper softens end-of-stroke impact, but if you need adjustable cushioning, look at the MBLC variant. A plain cylinder drifts when air is lost; use an external rod lock for position holding. At 95 mm stroke, side-load is minimal, but the CA clevis allows arcing movement if misalignment exists.
Upgrade checklist
- ✓ Order the MBL25X95SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL25X95SCA instead of this discontinued model.
Airtac MAL25 Aluminum Alloy Mini Cylinder MAL25X95SCA FAQ
Yes, the MAL25X95SCA is discontinued. The exact drop-in replacement is the MBL25X95SCA, which matches the 25 mm bore, 95 mm stroke, G1/8 port, and CA pivot. You must upgrade your sensors to CMSG, DMSG, or EMSG switches.
The 25 mm bore uses a G1/8 port. It generates 245 N push and 206 N pull at 0.5 MPa, 343 N push at 0.7 MPa, and a maximum theoretical force of 50 kgf at 1.0 MPa.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL25X95SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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