This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL32X160-S-U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL32X160-S-U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U
The AirTAC Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U is a double-acting aluminum-barrel mini round cylinder with a Ø32mm bore and 160mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL32X160-S-U, which matches its bore, stroke, force and mounting.
- BoreØ32 mm
- Stroke160 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL32X160-S-U
About the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U
The AirTAC MAL32X160-S-U is a discontinued double-acting aluminum mini round cylinder. It delivers 402 N push and 346 N pull at 0.5 MPa using a 32 mm bore and 160 mm stroke. The exact drop-in replacement is the MBL32X160-S-U, matching the bore, stroke, force, G1/8 port, and flat-end mounting exactly.
This legacy unit features a built-in magnet (-S) for position sensing with older CS1-M or DS1-M switches. The current MBL replacement switches to CMSG, DMSG, or EMSG sensors. The original MAL uses threaded front and back covers, while the upgraded MBL utilizes a riveted rolling-packed body. A fixed rubber bumper absorbs end-of-stroke impact, though a plain cylinder does not hold a load when air is lost.
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U Technical Specifications
| Model | Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL32X160-S-U |
| Bore size | Ø32 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL32X160-S-U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø32mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 402 N | 346 N |
| 0.7 MPa | 563 N | — |
| Max (@1.0 MPa) | 82 kgf | |
The MBL32X160-S-U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 32 | Bore size in mm (20/25/32/40). |
| ×160 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U Is Used
Pouch Packaging Diverter
Uses the 402 N push at 0.5 MPa to deflect filled pouches on a packaging line, fitting the 160 mm stroke perfectly within a compact machine frame.
PCB Router Clamp
Secures PCB panels during routing with 346 N pull force, while the -S magnet triggers a DS1-M sensor to confirm the clamp is retracted.
Carton Flap Folder
Folds minor carton flaps prior to sealing, leveraging the U flat-end back cover for rigid mounting against the machine profile.
Replacing the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U with MBL32X160-S-U
To replace the MAL32X160-S-U, order the MBL32X160-S-U. Verify your 32 mm bore, 160 mm stroke, G1/8 port, and PT thread. This SKU includes the -S magnet and a U flat-end back cover for rigid mounting. Because the -S magnet is present, plan to upgrade your legacy CS1-M or DS1-M sensors to the CMSG, DMSG, or EMSG family used by the MBL.
For sizing flexibility, stepping down to the 25 mm bore yields 245 N push at 0.5 MPa, while stepping up to the 40 mm bore provides 628 N push. At 160 mm stroke, the 12 mm rod handles moderate extension, but external guides are recommended for high side loads. If adjustable cushioning is needed, select the current MBLC series instead of the fixed bumper. Note that a standard cylinder drifts without air; add an external rod lock for position holding.
Upgrade checklist
- ✓ Order the MBL32X160-S-U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL32X160-S-U instead of this discontinued model.
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X160-S-U FAQ
Yes, the MAL32X160-S-U is discontinued. The exact drop-in replacement is the MBL32X160-S-U, offering the same 32 mm bore, 160 mm stroke, force, G1/8 port, and flat-end mounting.
At 0.5 MPa it provides 402 N push and 346 N pull. At 0.7 MPa push is 563 N, with a max theoretical force of 82 kgf at 1.0 MPa. The -S magnet works with older CS1-M or DS1-M switches; the MBL replacement requires CMSG, DMSG, or EMSG sensors.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL32X160-S-U replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
Fast Reply
Most inquiries answered within 7-8 hours.
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