This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL32X540SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL32X540SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA
The AirTAC Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA is a double-acting aluminum-barrel mini round cylinder with a Ø32mm bore and 540mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL32X540SCA, which matches its bore, stroke, force and mounting.
- BoreØ32 mm
- Stroke540 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL32X540SCA
About the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA
The AirTAC MAL32X540SCA is a discontinued double-acting aluminum mini round cylinder with a 32mm bore and a 540mm non-standard, made-to-order stroke. It delivers 402N of push force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL32X540SCA, a drop-in alternative retaining the exact same 32mm bore, 540mm stroke, G1/8 port, CA pivot mount, and 82 kgf maximum theoretical force.
This SKU features a built-in magnet (-S) for position sensing; the older MAL works with legacy CS1-M or DS1-M switches, whereas the MBL replacement requires current CMSG, DMSG, or EMSG sensors. The original MAL body uses threaded front and back covers, while the modern MBL uses a riveted rolling-packed body. Both share a fixed rubber bumper, so if your application needs an adjustable air cushion, you must step up to the MBLC variant. The CA back cover acts as a pivot clevis, swinging on a pin to accommodate arcing rod movements.
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA Technical Specifications
| Model | Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL32X540SCA |
| Bore size | Ø32 mm |
| Stroke | 540 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL32X540SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø32mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 402 N | 346 N |
| 0.7 MPa | 563 N | — |
| Max (@1.0 MPa) | 82 kgf | |
The MBL32X540SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 32 | Bore size in mm (20/25/32/40). |
| ×540 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA Is Used
Textile Loom Tensioning
Drives a 540mm stroke guide arm on a weaving loom, using the 402N push force to maintain fabric tension while the CA pivot absorbs lateral yarn pull.
Warehouse Tray Pusher
Ejects packaged goods from a multi-level storage shelf, utilizing the long 540mm reach to clear deep racking before the retract cycle.
CNC Lathe Chip Auger
Actuates a swinging chip-deflector gate on a CNC lathe, where the CA clevis mount handles the slight angular misalignment of the conveyor pivot.
Replacing the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA with MBL32X540SCA
To replace the MAL32X540SCA, order the MBL32X540SCA, confirming the 32mm bore, 540mm stroke, PT thread, and CA pivot back cover. Because this is a non-standard stroke exceeding the 500mm maximum standard, expect a made-to-order lead time. The -S magnet means you must upgrade your sensors from the old CS1-M/DS1-M family to the MBL-compatible CMSG/DMSG/EMSG switches.
When sizing, stepping down to the 25mm bore yields 245N push at 0.5 MPa, while stepping up to the 40mm bore provides 628N. At 540mm, the 12mm rod is highly susceptible to bending under side loads; you must use the CA pivot mount to absorb arcing motion or add an external guide rail. A plain bumper does not hold loads if air pressure drops, so add an external rod lock for vertical safety. If end-of-stroke impact is an issue, specify the MBLC for adjustable cushioning.
Upgrade checklist
- ✓ Order the MBL32X540SCA (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL32X540SCA instead of this discontinued model.
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X540SCA FAQ
Yes, the MAL32X540SCA is discontinued. The exact drop-in replacement is the MBL32X540SCA, which matches the 32mm bore, 540mm non-standard stroke, G1/8 port, CA pivot mount, and force. You only need to update your position sensors, as the MBL uses CMSG/DMSG/EMSG switches instead of the older CS1-M/DS1-M.
At 0.5 MPa, the 32mm bore provides 402N push and 346N pull force. At 0.7 MPa, push increases to 563N, with a maximum theoretical force of 82 kgf at 1.0 MPa. It operates at speeds of 30-800 mm/s.
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Drop-in Upgrade
The MBL32X540SCA replaces this model 1:1.
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MBL replacements usually ship in 3-4 days.
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