This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL32X80-S-U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL32X80-S-U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U
The AirTAC Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U is a double-acting aluminum-barrel mini round cylinder with a Ø32mm bore and 80mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL32X80-S-U, which matches its bore, stroke, force and mounting.
- BoreØ32 mm
- Stroke80 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → MBL32X80-S-U
About the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U
The AirTAC MAL32X80-S-U is a discontinued double-acting aluminum mini round cylinder with an 80mm stroke and 32mm bore. It delivers 402N of push force and 346N of pull force at 0.5MPa, making it a solid choice for mid-range actuation. AirTAC replaced this legacy series with the MBL32X80-S-U, a drop-in upgrade retaining the exact bore, stroke, output force, G1/8 port, and flat-end U back cover.
This specific SKU includes a built-in magnet (-S) for position sensing and a U-type flat-end back cover for rigid rear mounting. The original MAL body used threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. If your fixture relied on the older CS1-M or DS1-M switches, you must transition to the current CMSG, DMSG, or EMSG sensor family for the MBL. The 12mm carbon-steel rod features a 20um hard-chrome plating and runs through a self-lubricating front-cover bearing guide.
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U Technical Specifications
| Model | Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL32X80-S-U |
| Bore size | Ø32 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL32X80-S-U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø32mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 402 N | 346 N |
| 0.7 MPa | 563 N | — |
| Max (@1.0 MPa) | 82 kgf | |
The MBL32X80-S-U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 32 | Bore size in mm (20/25/32/40). |
| ×80 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U Is Used
Packaging Conveyor Diverter
Provides 402N of push at 0.5MPa to reliably actuate a routing flap on a packaging conveyor, handling small cardboard cartons without crushing them.
PCB Handling Gate
Uses the -S magnet with a sensor to confirm the open position of a pneumatic gate on a PCB handling line, ensuring boards pass safely.
Small Drill Press Index
Drives an indexing table on a benchtop drill press, where the 32mm bore provides sufficient thrust to position light metal fixtures accurately.
Replacing the Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U with MBL32X80-S-U
To replace the MAL32X80-S-U, order the MBL32X80-S-U and verify your port thread form (default PT, or G/NPT if customized). Because this unit has the -S magnet, swap your legacy CS1-M/DS1-M sensors for CMSG/DMSG/EMSG switches. The flat-end U back cover provides a rigid rear mount, so ensure your mounting surface is perfectly perpendicular to avoid rod binding. If you need to step down a size for a lighter payload, the 25mm bore neighbor offers 245N push at 0.5MPa. If you require more thrust, stepping up to the 40mm bore yields 628N push at 0.5MPa. The MAL relies on a fixed rubber bumper, not an adjustable cushion; if end-of-stroke shock is an issue, upgrade to the MBLC variant. A plain cylinder drifts when air is lost, so add an external rod lock for vertical loads. At 80mm stroke, side-load tolerance is moderate, but for longer 300mm+ strokes, an external guide or CA/SDB pivot is mandatory.
Upgrade checklist
- ✓ Order the MBL32X80-S-U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the MBL32X80-S-U instead of this discontinued model.
Airtac MAL32 Aluminum Alloy Mini Air Cylinder MAL32X80-S-U FAQ
Yes, the MAL series is discontinued. The exact drop-in replacement is the MBL32X80-S-U, which matches the 32mm bore, 80mm stroke, G1/8 port, U back cover, and -S magnet. You must update your sensors from the old CS1-M/DS1-M to the new CMSG/DMSG/EMSG family.
The 32mm bore delivers 402N push and 346N pull at 0.5MPa, 563N push at 0.7MPa, and a maximum theoretical force of 82kgf at 1.0MPa.
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Genuine AirTAC parts produced by AirTAC factory.
Drop-in Upgrade
The MBL32X80-S-U replaces this model 1:1.
Fast Dispatch
MBL replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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