This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X100-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X100-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X100-S-CA (Discontinued) → MBL40X100-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 100mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X100-S-CA, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X100-S-CA is a discontinued double-acting aluminum mini round cylinder featuring a 40mm bore and 100mm stroke. It delivers 628N of push force and 528N of pull force at 0.5MPa, making it the highest thrust class in this legacy series. AirTAC replaced this unit with the MBL40X100-S-CA, a drop-in upgrade retaining the exact same bore, stroke, output force, G1/4 port, and CA pivot mounting.
This specific SKU includes a built-in magnet (-S) for position sensing and a CA pivot back cover that swings on a pin to accommodate arcing loads. The legacy MAL body uses threaded front and back covers, whereas the current MBL replacement features a riveted rolling-packed body. Furthermore, the -S magnet on this MAL works with older CS1-M or DS1-M switches, while the MBL replacement requires the modern CMSG, DMSG, or EMSG sensor family.
| Model | AirTAC MAL40X100-S-CA (Discontinued) → MBL40X100-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X100-S-CA |
| Bore size | Ø40 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X100-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X100-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×100 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Provides 628N of push at 0.5MPa to eject small plastic parts from injection molds, utilizing the CA pivot to absorb slight misalignment during the ejection arc.
Swings a heavy diverter arm on a packaging conveyor to route dense pallets, relying on the 880N thrust at 0.7MPa for positive shifting.
Folds heavy cardboard flaps on automated case sealers, where the 100mm stroke and CA clevis mount allow compact installation in tight machine frames.
To replace the MAL40X100-S-CA, order the MBL40X100-S-CA to match the 40mm bore, 100mm stroke, PT thread, G1/4 port, CA pivot cover, and magnet. If you need to step down, the 32mm bore neighbor provides 402N push at 0.5MPa; if you need to step up beyond the 40mm maximum of this series, you must transition to a larger ISO profile cylinder. Because the 100mm stroke is below the 300mm threshold, side-load risks are minimal, but the 16mm carbon-steel rod with 20um hard chrome still has low side-load tolerance. Note that the fixed rubber bumper softens end-of-stroke impacts but is not an adjustable cushion; for adjustable air cushioning, specify the MBLC on the current line. A plain MBL does not hold its load when air is lost, so add an external rod lock for vertical applications.
Upgrade checklist
Yes, the MAL40X100-S-CA is discontinued. The exact drop-in replacement is the MBL40X100-S-CA, which matches the 40mm bore, 100mm stroke, G1/4 port, CA pivot, and -S magnet. You must update your sensors, as the older CS1-M/DS1-M switches are replaced by CMSG/DMSG/EMSG on the MBL.
At 0.5MPa, the push force is 628N and the pull force is 528N. At 0.7MPa, the push force is 880N. The maximum theoretical force is 128kgf at 1.0MPa.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X100-S-CA replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X100-S-CA replacement with price, stock and lead time, usually within 7-8 hours.