This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X115CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X115CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X115CA Discontinued → MBL40X115CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 115mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X115CA, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X115CA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 115mm stroke. It delivers 628N push and 528N pull force at 0.5MPa, utilizing a G1/4 port and a Ø16mm carbon-steel rod with 20µm hard chrome plating. The exact drop-in replacement is the MBL40X115CA, which matches the original bore, stroke, output force, port size, and CA mounting. You simply order the MBL equivalent to keep your machine running.
This legacy SKU features a CA pivot back cover that swings on a pin to absorb arcing loads, contrasting with the flat-end U or round-end CM variants. The original MAL body uses threaded front and back covers, whereas the modern MBL replacement uses a riveted rolling-packed body for equally robust performance. Because this specific configuration lacks the -S magnet, it cannot accommodate a position sensor. Additionally, the fixed rubber bumper softens end-of-stroke impacts but does not lock the rod; a pilot-operated check valve is required to hold a load if air pressure drops.
| Model | AirTAC MAL40X115CA Discontinued → MBL40X115CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X115CA |
| Bore size | Ø40 mm |
| Stroke | 115 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X115CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X115CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×115 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Applies 628N of push force at 0.5MPa to fold heavy corrugated cardboard flaps on a packaging line prior to sealing.
Uses the CA pivot bracket to accommodate slight misalignment while ejecting molded plastic parts from a 40mm bore cavity.
Delivers a robust 880N punch at 0.7MPa to stamp identification numbers into light metal fittings at the end of a conveyor.
To replace the MAL40X115CA, order the MBL40X115CA, confirming the 40mm bore, 115mm stroke, G1/4 port, and default PT tapered thread. The CA pivot back cover must be retained to handle your arcing loads. Since this SKU has no -S magnet, it cannot support a sensor; if you need position detection, step up to an MBL40X115SCA, which uses the current CMSG, DMSG, or EMSG switches instead of the legacy CS1-M/DS1-M family.
For sizing flexibility, stepping down to the 32mm bore neighbor yields 402N push force at 0.5MPa, while stepping up is unavailable as 40mm is the largest in this mini series. If your application requires an adjustable air cushion rather than the fixed rubber bumper, specify the MBLC series. Because the 115mm stroke is below the 300mm threshold, side-load bending is less critical, but the 16mm rod still demands minimal side-load tolerance.
Upgrade checklist
Yes, the MAL40X115CA is discontinued. The exact drop-in replacement is the MBL40X115CA, which matches the 40mm bore, 115mm stroke, CA pivot cover, G1/4 port, and 628N push force. The new MBL uses a riveted rolling-packed body instead of threaded covers.
The 40mm bore double-acting cylinder provides 628N push and 528N pull at 0.5MPa, 880N push at 0.7MPa, and a maximum theoretical force of 128kgf at 1.0MPa. It uses a G1/4 port and a 16mm rod.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X115CA replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X115CA replacement with price, stock and lead time, usually within 7-8 hours.