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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X125-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X125-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA

The AirTAC AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 125mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X125-S-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke125 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X125-S-CA
$48.83 Limited legacy stock — confirm availability
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About the AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA

The AirTAC MAL40X125-S-CA is a discontinued double-acting aluminum mini round cylinder. As the largest bore in the legacy range, it delivers a robust 628 N push force at 0.5 MPa (880 N at 0.7 MPa) along a 125 mm stroke. AirTAC replaced this unit with the MBL40X125-S-CA, a drop-in alternative that retains the exact 40 mm bore, G1/4 port size, M12x1.25 rod thread, and CA pivot mounting.

This SKU includes a built-in magnet (-S) for position detection and a CA clevis back cover that pivots on a pin to absorb arcing loads. The legacy MAL body relies on threaded front and back covers, whereas the current MBL replacement features a riveted rolling-packed body. If you previously used CS1-M or DS1-M reed switches on this cylinder, note that the MBL successor requires the newer CMSG, DMSG, or EMSG sensor families.

AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA Technical Specifications

ModelAirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X125-S-CA
Bore sizeØ40 mm
Stroke125 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X125-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X125-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×125Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628 N of push force at 0.5 MPa to eject small plastic parts from a mold cavity, utilizing the 125 mm stroke to clear the tooling entirely.

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Pallet Diverting Gate

Swings a routing gate on a packaging line using the CA pivot back cover, absorbing the arcing momentum of passing 40 kg product pallets.

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PCB Test Fixture

Drives a testing probe head into contact with a circuit board, using the -S magnet to trigger a CS1-M sensor and confirm the 125 mm extend position.

Replacing the AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA with MBL40X125-S-CA

To replace this discontinued unit, order the MBL40X125-S-CA, ensuring you keep the PT tapered port thread, the CA pivot back cover, and the magnet option. If your application requires adjustable air cushioning at the end of stroke—which the fixed rubber bumper on this MAL lacks—you should step up to the MBLC variant on the current line. For sizing flexibility, stepping down to a 32 mm bore drops the 0.5 MPa push force to 402 N, while no larger standard mini round bore exists in this family. Because the stroke is 125 mm, the 16 mm rod handles moderate loads well, but a plain cylinder cannot hold a load if air pressure drops; utilize an external rod lock for vertical safety.

Upgrade checklist

  • ✓ Order the MBL40X125-S-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X125-S-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X125-S-CA instead of this discontinued model.

AirTAC MAL40X125-S-CA (Discontinued) → MBL40X125-S-CA FAQ

Yes, the MAL40X125-S-CA is discontinued. The exact drop-in replacement is the MBL40X125-S-CA, which matches the 40 mm bore, 125 mm stroke, G1/4 port, and CA pivot mounting. The new MBL body uses a riveted rolling-packed design instead of threaded covers, and you must upgrade to CMSG, DMSG, or EMSG sensors since the older CS1-M and DS1-M switches are incompatible.

The 40 mm bore uses a 16 mm carbon-steel rod with an M12x1.25 end thread. At 0.5 MPa it provides 628 N push and 528 N pull force. At 0.7 MPa the push force is 880 N, and the maximum theoretical force is 128 kgf at 1.0 MPa.

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The MBL40X125-S-CA replaces this model 1:1.

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