This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X160-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X160-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X160-S-CA (Discontinued) -> MBL40X160-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 160mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X160-S-CA, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X160-S-CA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 160mm stroke. It delivers a robust 628N push force at 0.5MPa, utilizing a G1/4 port and a 16mm carbon-steel rod with 20µm hard chrome plating. This specific SKU includes a CA pivot back cover and a built-in magnet (-S) for position detection.
The exact drop-in replacement is the MBL40X160-S-CA, matching the bore, stroke, 128kgf max force, port, and mounting exactly. The legacy MAL uses threaded front and back covers, whereas the modern MBL features a riveted rolling-packed body. Furthermore, the -S magnet on this MAL works with older CS1-M or DS1-M switches, but upgrading to the MBL requires the current CMSG, DMSG, or EMSG sensor family.
| Model | AirTAC MAL40X160-S-CA (Discontinued) -> MBL40X160-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X160-S-CA |
| Bore size | Ø40 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X160-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X160-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×160 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Pushes and pulls a heavy sliding machine tool enclosure, using the 880N push force at 0.7MPa to overcome guide friction, while the CA pivot prevents binding.
Actuates a swing arm to sort 40mm aluminum pallets on a packaging line, relying on the 16mm hard-chrome rod to resist wear during repetitive 160mm strokes.
Folds large corrugated carton flaps in a case erecting station, where the 128kgf max force handles thick cardboard resistance and the -S magnet confirms fold completion.
To replace the MAL40X160-S-CA, order the MBL40X160-S-CA. Verify your 16mm rod-end thread (M12x1.25), G1/4 port, PT tapered thread, and the CA pivot back cover, which swings on a pin to absorb arcing rod loads. Because this is a 160mm stroke, the 16mm rod has limited side-load tolerance; ensure the CA pivot can articulate freely or use an external guide to prevent rod bending.
For sizing, stepping down to the 32mm bore yields 402N push at 0.5MPa, while stepping up is not available as 40mm is the largest MAL mini round bore. Note that the fixed rubber bumper softens end-of-stroke impact but does not lock the rod—air loss causes drift, so fit an external rod lock if you need position holding. If your application needs precise end-of-stroke deceleration, step up to the current MBLC line for an adjustable air cushion.
Upgrade checklist
Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL40X160-S-CA, offering the same 40mm bore, 160mm stroke, G1/4 port, and CA pivot mounting. You will only need to update your sensors, as the older CS1-M/DS1-M switches used on the MAL -S magnet are replaced by CMSG/DMSG/EMSG switches on the MBL.
The double-acting MAL40X160-S-CA provides 628N push and 528N pull at 0.5MPa, 880N push at 0.7MPa, and a maximum theoretical force of 128kgf at 1.0MPa. It operates at speeds of 30-800mm/s and uses a fixed rubber bumper, not an adjustable cushion.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X160-S-CA replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X160-S-CA replacement with price, stock and lead time, usually within 7-8 hours.