This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X200-S-U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X200-S-U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X200-S-U (Discontinued) -> MBL40X200-S-U is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 200mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X200-S-U, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X200-S-U is a discontinued double-acting aluminum mini round cylinder featuring a 40mm bore and 200mm stroke. It delivers 628N of push force and 528N of pull force at 0.5MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. AirTAC replaced this legacy unit with the MBL40X200-S-U, a drop-in alternative that matches the exact bore, stroke, output force, port size, and U flat-end rear mounting pattern.
This SKU includes a built-in magnet (-S) for position detection and a rigid U-style flat-end back cover. The original MAL body relies on threaded front and back covers, whereas the newer MBL uses a riveted rolling-packed body for structural rigidity. If you previously ordered CS1-M or DS1-M switches for this cylinder, note that the MBL replacement requires the current CMSG, DMSG, or EMSG sensor family. The piston relies on a heterogeneous two-way seal that retains grease, and the carbon-steel rod features a 20um hard-chrome plating to resist wear in dry environments.
| Model | AirTAC MAL40X200-S-U (Discontinued) -> MBL40X200-S-U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X200-S-U |
| Bore size | Ø40 mm |
| Stroke | 200 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X200-S-U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X200-S-U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×200 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Drives a mechanical arm at 628N of push force at 0.5MPa to fold heavy cardboard flaps on a packaging line prior to tape sealing.
Extends 200mm to push finished plastic parts out of a mold cavity, relying on the rigid U flat-end back cover to withstand direct axial impact.
Actuates a diverting gate on a low-profile conveyor, using the G1/4 port for rapid air exchange to maintain high cycle rates.
To replace the MAL40X200-S-U, order the MBL40X200-S-U, ensuring you keep the 40mm bore, 200mm stroke, G1/4 port, PT thread form, and U flat-end back cover. Because this SKU has the -S magnet, you must upgrade your sensors from the legacy CS1-M/DS1-M to the CMSG/DMSG/EMSG family. If your application requires an adjustable air cushion rather than the fixed rubber bumper found on this model, step up to the MBLC series. If you need to size down, the 32mm bore neighbor provides 402N of push force at 0.5MPa; sizing up is not an option as 40mm is the largest bore in this mini round family. Keep in mind that a plain MAL or MBL cylinder does not hold its load when air pressure is lost, so an external rod lock or pilot-operated check valve is required for vertical safety. Additionally, at 200mm of stroke, the 16mm rod has moderate side-load tolerance, but for any lateral forces, you should use an external guide rail to prevent premature seal wear.
Upgrade checklist
Yes, the MAL40X200-S-U is discontinued. The exact drop-in replacement is the MBL40X200-S-U, which offers the same 40mm bore, 200mm stroke, G1/4 port, and U flat-end back cover. The MBL uses a riveted rolling-packed body instead of the threaded covers on the MAL, and if you use the -S magnet, you must switch from the old CS1-M/DS1-M switches to the current CMSG/DMSG/EMSG sensors.
The 40mm bore provides a push force of 628N and a pull force of 528N at 0.5MPa. At 0.7MPa, the push force increases to 880N. The maximum theoretical force is 128kgf at 1.0MPa. It uses a fixed rubber bumper for end-of-stroke damping, not an adjustable cushion.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X200-S-U replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X200-S-U replacement with price, stock and lead time, usually within 7-8 hours.