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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X25-S-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X25-S-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM

The AirTAC AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 25mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X25-S-CM, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke25 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X25-S-CM
$44.80 Limited legacy stock — confirm availability
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About the AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM

The AirTAC MAL40X25-S-CM is a discontinued, double-acting aluminum mini round cylinder engineered for compact power. Delivering 628 N of push force at 0.5 MPa, it features a 40 mm bore, a 25 mm stroke, and a built-in magnet. AirTAC replaced this legacy unit with the MBL40X25-S-CM, a drop-in alternative retaining the exact same force, G1/4 porting, and CM round-end back cover.

This specific SKU includes a -S magnet for position detection using the older CS1-M or DS1-M switches. When upgrading to the MBL equivalent, you will need to adopt the current CMSG, DMSG, or EMSG sensor family. Additionally, the original MAL utilizes threaded front and back covers, whereas the modern MBL features a riveted rolling-packed body. The MAL relies on a fixed rubber bumper for end-of-stroke damping, while the newer MBLC line introduces an adjustable air cushion if your application demands finer deceleration.

AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM Technical Specifications

ModelAirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X25-S-CM
Bore sizeØ40 mm
Stroke25 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X25-S-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X25-S-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×25Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM Is Used

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Injection Mold Ejection

Provides 628 N of push at 0.5 MPa to eject small plastic parts from tight mold cavities where a full-size cylinder cannot fit.

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Pallet Diverting Gate

Uses the short 25 mm stroke to rapidly actuate a diverting gate on a packaging conveyor, handling high-speed routing tasks.

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Heavy Carton Lid Closing

Delivers robust pull force (528 N at 0.5 MPa) to pull and latch heavy cardboard carton lids securely on a packaging line.

Replacing the AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM with MBL40X25-S-CM

To replace the MAL40X25-S-CM, order the MBL40X25-S-CM. Confirm your 40 mm bore, 25 mm stroke, G1/4 port, and CM round-end back cover. Because this unit has the -S magnet, plan to swap your legacy CS1-M or DS1-M reed switches for the modern CMSG, DMSG, or EMSG sensors used on the MBL. The 16 mm carbon-steel rod with hard chrome plating handles high axial loads, but a plain cylinder does not hold position when air is lost; add an external rod lock for vertical or gravity-loaded tasks.

For sizing flexibility, you can step down to the 32 mm bore if your application requires less force, which provides 402 N of push at 0.5 MPa. If you need more power, note that 40 mm is the largest available bore in this mini round family, so exceeding 128 kgf at 1.0 MPa requires moving to a larger ISO profile cylinder. If your machinery requires precise end-stop deceleration rather than the fixed rubber bumper found here, specify the current MBLC series.

Upgrade checklist

  • ✓ Order the MBL40X25-S-CM (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X25-S-CM

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X25-S-CM instead of this discontinued model.

AirTAC MAL40X25-S-CM (Discontinued) → MBL40X25-S-CM FAQ

Yes, the MAL40X25-S-CM is discontinued. The exact drop-in replacement is the MBL40X25-S-CM, which matches the 40 mm bore, 25 mm stroke, G1/4 port, and CM round-end cover. Note that the -S magnet on the MBL works with the newer CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M sensors.

At 0.5 MPa, the push force is 628 N and the pull force is 528 N. At 0.7 MPa, the push force increases to 880 N. The maximum theoretical force is 128 kgf when operated at the 1.0 MPa pressure limit.

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Drop-in Upgrade

The MBL40X25-S-CM replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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