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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X450-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X450-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA

The AirTAC AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 450mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X450-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke450 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X450-CA
$64.97 Limited legacy stock — confirm availability
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About the AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA

The AirTAC MAL40X450-CA is a discontinued double-acting aluminum mini round cylinder. As the largest bore in the legacy range, it delivers a push force of 628 N at 0.5 MPa (880 N at 0.7 MPa) across a 450 mm stroke. AirTAC replaced this unit with the MBL40X450-CA, a drop-in alternative retaining the exact 40 mm bore, G1/4 port, and CA clevis mounting. This SKU lacks a magnet, so it cannot accept a position sensor.

Two structural details distinguish the old from the new. The MAL body uses threaded front and back covers, whereas the MBL replacement features a riveted rolling-packed body for structural rigidity. Additionally, the MAL relies on a fixed rubber bumper to soften end-of-stroke impacts; if your application requires adjustable air cushioning, you must step up to the current MBLC line rather than seeking an adjustable MAL.

AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA Technical Specifications

ModelAirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X450-CA
Bore sizeØ40 mm
Stroke450 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X450-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X450-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×450Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA Is Used

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Stamping Press Ejection

Uses the 880 N push force at 0.7 MPa to knock stamped metal blanks out of a die, relying on the 450 mm stroke to clear the press bed entirely.

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Pallet Diverting Arm

Extends a sweeping arm to redirect heavy pallets on a packaging line, where the CA pivot bracket accommodates the geometric arc of the shifting load.

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Vertical Lift Gate

Raises a heavy guard panel on a CNC machine, taking advantage of the 628 N pull force at 0.5 MPa to retract the 450 mm stroke safely out of the work zone.

Replacing the AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA with MBL40X450-CA

To replace this MAL, order the MBL40X450-CA, confirming the 40 mm bore, 450 mm stroke, PT thread, and CA pivot back cover are retained. Because this is a non-magnet SKU, it cannot support a CS1-M or DS1-M sensor; if you need position detection, specify an MBL40X450S-CA and migrate to the modern CMSG/DMSG/EMSG switch family. If you need to adjust force, stepping down to a 32 mm bore drops the 0.5 MPa push force to 402 N, while no larger bore exists in this mini series. A plain cylinder does not hold its load when air is lost—the rod drifts—so use an external rod lock for suspended loads.

At 450 mm of stroke, the 16 mm carbon-steel rod is highly susceptible to bending under lateral stress. The CA pivot back cover is explicitly designed for this, allowing the cylinder body to swing on a pin and absorb arcing loads. Even with the pivot, you should use an external guide rail to support the tooling and prevent side-load wear on the self-lubricating front-cover bearing.

Upgrade checklist

  • ✓ Order the MBL40X450-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X450-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X450-CA instead of this discontinued model.

AirTAC MAL40X450-CA (Discontinued) -> MBL40X450-CA FAQ

Yes, the MAL40X450-CA is discontinued. The exact drop-in replacement is the MBL40X450-CA, which matches the 40 mm bore, 450 mm stroke, G1/4 port, and CA pivot mounting. The MBL uses a riveted rolling-packed body instead of the older threaded covers, but the performance ratings are identical.

The 40 mm bore provides a push force of 628 N and a pull force of 528 N at 0.5 MPa. At 0.7 MPa, the push force increases to 880 N. The maximum theoretical force is 128 kgf at 1.0 MPa. Note that this specific SKU has no magnet and cannot support a position sensor.

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Drop-in Upgrade

The MBL40X450-CA replaces this model 1:1.

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MBL replacements usually ship in 3-4 days.

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