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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X500-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X500-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM

The AirTAC AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 500mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X500-CM, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke500 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X500-CM
$68.00 Limited legacy stock — confirm availability
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About the AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM

The AirTAC MAL40X500-CM is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 500mm stroke. It delivers 628N of push force and 528N of pull force at 0.5 MPa, utilizing a G1/4 port and a 16mm carbon-steel rod with 20um hard-chrome plating. Because this legacy series is end-of-life, the direct drop-in replacement is the MBL40X500-CM, which matches the bore, stroke, output force, port size, and CM round-end back cover exactly.

This specific SKU lacks a built-in magnet, meaning it cannot support position sensing. The original MAL body used threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body for improved structural integrity. Both generations rely on a fixed rubber bumper for end-of-stroke deceleration rather than an adjustable cushion; if your application requires adjustable air cushioning, you must step up to the current-line MBLC variant.

AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM Technical Specifications

ModelAirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X500-CM
Bore sizeØ40 mm
Stroke500 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X500-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X500-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×500Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628N of push at 0.5 MPa to eject plastic parts from a 500mm deep mold cavity, though an external guide is critical for this long 16mm rod.

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Pallet Transfer Pusher

Uses the CM round-end back cover to pivot slightly and align a 40mm stroke push off a conveyor belt, absorbing lateral misalignment during transfer.

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Carton Flap Folder

Folds heavy corrugated cardboard flaps on a packaging line, relying on the 528N pull force at 0.5 MPa to retract the 16mm rod within tight machine frames.

Replacing the AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM with MBL40X500-CM

To replace the MAL40X500-CM, order the MBL40X500-CM, ensuring you match the 40mm bore, 500mm stroke, PT tapered port thread, and CM round-end back cover. If you need to step down in force, the 32mm bore neighbor provides 402N push at 0.5 MPa; if you need more power, you would need to move out of this mini round cylinder family to a larger ISO profile cylinder. Because this SKU has no -S magnet, it cannot accept a CS1-M or DS1-M sensor, and the MBL equivalent would similarly require an -S suffix to use modern CMSG/DMSG/EMSG switches. With a 500mm stroke on a 16mm rod, side-load tolerance is extremely low; always use an external guide rail to prevent rod bending. Note that the fixed rubber bumper is not a lock, so the rod will drift if air pressure is lost.

Upgrade checklist

  • ✓ Order the MBL40X500-CM (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X500-CM

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X500-CM instead of this discontinued model.

AirTAC MAL40X500-CM (Discontinued) -> MBL40X500-CM FAQ

Yes, the MAL40X500-CM is discontinued. The exact drop-in replacement is the MBL40X500-CM, which offers the same 40mm bore, 500mm stroke, G1/4 port, and CM round-end back cover. The MBL upgrades the body from threaded covers to a riveted rolling-packed design.

The MAL40X500-CM provides 628N push and 528N pull at 0.5 MPa, 880N push at 0.7 MPa, and a maximum theoretical force of 128 kgf at 1.0 MPa. It uses a fixed rubber bumper for end-of-stroke impact absorption; for adjustable air cushioning, you must upgrade to the MBLC variant.

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Drop-in Upgrade

The MBL40X500-CM replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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