This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X85CAH — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X85CAH in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X85CAH (Discontinued) -> MBL40X85CAH is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 85mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X85CAH, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X85CAH is a discontinued double-acting aluminum mini round cylinder. It delivers a robust 628 N push force at 0.5 MPa (880 N at 0.7 MPa) through its 40 mm bore. The exact drop-in replacement is the MBL40X85CAH, matching the original stroke, force, G1/4 port, and CA pivot mounting. This legacy model features a 16 mm carbon-steel rod with 20 um hard-chrome plating and a self-lubricating front-cover bearing guide.
This SKU includes a CA pivot back cover that swings on a pin to absorb arcing loads, and a fixed rubber bumper. The original MAL body uses threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. Because this specific configuration lacks an -S magnet, it cannot accept a position sensor.
| Model | AirTAC MAL40X85CAH (Discontinued) -> MBL40X85CAH |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X85CAH |
| Bore size | Ø40 mm |
| Stroke | 85 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X85CAH carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X85CAH produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×85 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Utilizes the 880 N push force at 0.7 MPa to eject formed metal stampings from a die, relying on the CA pivot to tolerate slight angular misalignment during the ejection arc.
Pushes dense cartons off a sorting line where the 628 N thrust at 0.5 MPa ensures positive transfer even against box friction, using the 85 mm stroke to clear the belt.
Acts as a robust stop for incoming pallets on a low-profile conveyor, absorbing the impact via the fixed rubber bumper while the G1/4 port handles the necessary air volume for rapid cycling.
To replace the MAL40X85CAH, order the MBL40X85CAH. Confirm the 40 mm bore, 85 mm stroke, G1/4 port, and PT thread form are retained. The CA pivot back cover transfers directly over. If you need to adjust the force, stepping down to the 32 mm bore yields 402 N push at 0.5 MPa, while no larger standard mini round bore exists in this family. If your application requires adjustable air cushioning rather than the fixed rubber bumper, step up to the MBLC series on the current line.
Since this SKU lacks the -S magnet, it cannot support position detection; if you need sensors, order an MBL with -S and note you must use the current CMSG / DMSG / EMSG switches instead of the legacy CS1-M / DS1-M. Remember that a plain bumper is not a lock; the rod will drift if air pressure is lost, so add an external rod lock for suspended loads.
Upgrade checklist
Yes, the MAL40X85CAH is discontinued. The exact drop-in replacement is the MBL40X85CAH, which matches the 40 mm bore, 85 mm stroke, CA pivot mount, and G1/4 port. The modern MBL uses a riveted rolling-packed body instead of the older threaded covers, but ratings remain identical.
The 40 mm bore provides a push force of 628 N and a pull force of 528 N at 0.5 MPa. At 0.7 MPa, the push force is 880 N. The maximum theoretical force is 128 kgf at 1.0 MPa. This specific SKU lacks a magnet, so it cannot accept position sensors.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X85CAH replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X85CAH replacement with price, stock and lead time, usually within 7-8 hours.