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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X85SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X85SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA

The AirTAC AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 85mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X85SCA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke85 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X85SCA
$47.52 Limited legacy stock — confirm availability
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About the AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA

The AirTAC MAL40X85SCA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 85mm stroke. It delivers 628N of push force and 528N of pull force at 0.5 MPa, utilizing a G1/4 port and a 16mm carbon-steel rod with 20um hard-chrome plating. AirTAC replaced this legacy unit with the MBL40X85SCA, a true drop-in alternative retaining the exact bore, stroke, output force, port size, and CA pivot mounting.

This specific SKU includes a built-in magnet (-S) and a CA pivot back cover. The magnet on the original MAL works with older CS1-M or DS1-M reed switches, but the MBL replacement transitions to the current CMSG, DMSG, or EMSG sensor families. Unlike the older MAL with its threaded front and back covers, the updated MBL features a riveted rolling-packed body for equally robust performance. The MAL uses a fixed rubber bumper, so if adjustable cushioning is required, you must step up to the MBLC variant on the current line.

AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA Technical Specifications

ModelAirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X85SCA
Bore sizeØ40 mm
Stroke85 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X85SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X85SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×85Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628N of push force at 0.5 MPa to eject small plastic parts from an injection mold, utilizing the CA pivot to prevent binding during the press cycle.

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Pallet Diverter Arm

Swings a diverting arm on a packaging conveyor line, where the 528N pull force reliably retracts the 16mm rod against the weight of the mechanism.

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Carton Flap Folder

Folds top flaps on small shipping cartons, where the compact 40mm aluminum body fits neatly within tight machine guarding.

Replacing the AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA with MBL40X85SCA

To replace the MAL40X85SCA, order the MBL40X85SCA. Confirm the 85mm stroke, the G1/4 port, the PT thread form, and the CA pivot back cover, which swings on a pin to absorb arcing loads. Because this SKU has the -S magnet, prepare to upgrade your position sensing from the legacy CS1-M or DS1-M switches to the modern CMSG, DMSG, or EMSG series. If you need adjustable end-of-stroke cushioning rather than a fixed rubber bumper, specify the MBLC40X85SCA instead.

For sizing flexibility, you can step down to the 32mm bore neighbor, which yields 402N of push force at 0.5 MPa, or step up is unavailable as 40mm is the largest mini round size. Note that a plain cylinder does not hold its load when air is lost; the rod will drift, so add an external rod lock or pilot-operated check valve for vertical safety. The 85mm stroke is short enough that the 16mm rod handles side loads well without an external guide.

Upgrade checklist

  • ✓ Order the MBL40X85SCA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X85SCA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X85SCA instead of this discontinued model.

AirTAC MAL40X85SCA (Discontinued) -> MBL40X85SCA FAQ

Yes, the MAL40X85SCA is discontinued. The exact drop-in replacement is the MBL40X85SCA, which matches the 40mm bore, 85mm stroke, 628N push force, G1/4 port, and CA pivot mounting. You will need to update your sensors, as the MBL uses CMSG/DMSG/EMSG switches instead of the older CS1-M/DS1-M.

The MAL40X85SCA delivers 628N push and 528N pull at 0.5 MPa, 880N push at 0.7 MPa, and a maximum theoretical force of 128 kgf at 1.0 MPa. It uses a 16mm carbon-steel rod with 20um hard chrome plating and an M12x1.25 rod-end thread.

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Drop-in Upgrade

The MBL40X85SCA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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