This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBLD40X160-S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBLD40X160-S in place of this model. The MBLD replacement upgrades to a riveted rolling-packed body and CMSG / DMSG / EMSG sensors (the MAL used CS1-M / DS1-M).
Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S
The AirTAC Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S is a double-acting, double-rod aluminum mini cylinder: a rod exits both ends of the Ø40mm bore, so push and pull force are equal. This model is discontinued — the drop-in replacement is the MBLD40X160-S, matching bore, stroke, force and mounting.
- BoreØ40 mm
- Stroke160 mm
- Port sizeG1/4
- Acting typeDouble acting, double rod
- Rod threadM12×1.25
- StatusDiscontinued → MBLD40X160-S
About the Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S
The AirTAC MALD40X160-S is a discontinued double-acting, double-rod miniature cylinder. A rod exits both ends of the 40mm bore, yielding equal force both ways at 528 N at 0.5 MPa. The direct drop-in replacement is the MBLD40X160-S, matching the 160mm stroke, G1/4 port, and mounting.
This -S variant includes a magnet for CS1-M or DS1-M switches; the MBLD upgrade transitions to CMSG, DMSG, or EMSG sensors. Unlike the threaded covers on this MALD, the MBLD uses a riveted rolling-packed body. Both use a fixed rubber bumper, and the twin rods prevent rotation while allowing a rear-mounted flag or cam.
Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S Technical Specifications
| Model | Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S |
|---|---|
| Series | MALD double-rod mini cylinder (discontinued) |
| Replacement | MBLD40X160-S |
| Bore size | Ø40 mm |
| Stroke | 160 mm |
| Acting type | Double acting, double rod |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Double-rod types have no back-cover code and no SDB pivot; mount on the body, LB foot or FA flange. The MBLD40X160-S carries the same ratings.
Output Force — Equal Both Ways (Ø40mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 528 N | 528 N |
| 0.7 MPa | 739 N | 739 N |
| Max (@1.0 MPa) | 108 kgf | |
A rod exits both ends, so the effective area — and force — is equal in both directions. The MBLD40X160-S matches these values.
Model Code: Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S
| MALD | Double-rod aluminum mini cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×160 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBLD uses CMSG/DMSG/EMSG). |
Replacement: MALD → MBLD. No back-cover (CA/U/CM) and no SDB on double-rod. Mounting: LB / FA.
Where the Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S Is Used
PCB Edge Deburring Slide
Drives a dual-blade cutter on a deburring station. The twin rods prevent yaw during the 160mm cut, while the 528 N equal force keeps cutting pressure constant on both inward and outward strokes.
Textile Loom Cam Actuation
Uses the rear rod extension to carry a mechanical cam for loom timing. The fixed rubber bumper absorbs the repetitive end-of-stroke impact without requiring adjustment, surviving high cycle counts.
Packaging Lane Diverters
Mounts a redirect flag on the secondary rod to sort cartons. The -S magnet triggers a DS1-M switch to confirm divert position, while the 739 N force at 0.7 MPa easily shifts heavy boxes.
Replacing the Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S with MBLD40X160-S
Replace this MALD40X160-S with the MBLD40X160-S. Confirm the 40mm bore, 160mm stroke, G1/4 port, PT thread, and FA or LB mounting (there is no back cover or SDB option). Swap your CS1-M/DS1-M sensors for CMSG/DMSG/EMSG switches. Size using the equal 528 N force at 0.5 MPa. To step down, the 32mm bore provides 346 N; to step up, this 40mm is the largest available. For the 160mm stroke, ensure external guides support side loads to protect the 16mm rods.
Upgrade checklist
- ✓ Order the MBLD40X160-S (same bore/stroke/force)
- ✓ Force equal both ways (528 N at 0.5 MPa)
- ✓ Twin rods for anti-rotation / rear flag
- ✓ No back cover / SDB — plan a body or FA/LB mount
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Protect both rod ends from side load on long strokes.
- check No back-cover / SDB on double-rod — use body / FA / LB.
- check Front/rear covers are threaded — not for field disassembly.
- check For new builds, specify the MBLD40X160-S instead of this discontinued model.
Airtac MALD Aluminum Alloy Mini Cylinder MALD40X160-S FAQ
Yes, the MALD40X160-S is discontinued. The exact drop-in replacement is the MBLD40X160-S, matching the 40mm bore, 160mm stroke, G1/4 port, and equal force. You will need to upgrade your sensors from CS1-M/DS1-M to CMSG/DMSG/EMSG.
Force is equal both ways because the twin rods occupy the same annular area on each side. Push and pull are both 528 N at 0.5 MPa and 739 N at 0.7 MPa. The maximum force is 108 kgf at 1.0 MPa.
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Drop-in Upgrade
The MBLD40X160-S replaces this model 1:1.
Fast Dispatch
MBLD replacements usually ship in 3-4 days.
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Most inquiries answered within 7-8 hours.
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