
The AirTAC Airtac SAIJ160 Adjustable Cylinder SAIJ160BX550-75S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 550mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
The AirTAC SAIJ160X550-75-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, delivering massive thrust for heavy-duty automation. It generates 18095N of push force at 0.9 MPa and features a durable SUS304 stainless steel rod. Because this is an adjustable-stroke variant, its 550 mm nominal travel can be precisely dialed back by up to 75 mm, creating a 475-550 mm usable positioning window. This allows exact end-position tuning at commissioning without swapping out the physical cylinder.
The barrel is an extruded aluminum profile with sensor grooves on both sides, and this -S variant includes a magnet for CMSE reed and DMSE electronic solid-state switches. It uses PT tapered ports sized at G3/4. The rear adjuster acts purely as a mechanical stop to set the retract end position, meaning it cannot hold a load dynamically without continuous live air pressure. For position holding without air, an external SAIL lock or BSAI clamp-lock cylinder is required.
| Model | Airtac SAIJ160 Adjustable Cylinder SAIJ160BX550-75S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø160 mm |
| Stroke | 550 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 10053 N | 9425 N |
| 0.7 MPa | 14074 N | — |
| Max (@1.0 MPa) | 2050 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 160 | Bore size in mm. |
| ×550 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the exact 475-550 mm end-stop during heavy press commissioning to accommodate material thickness variations without machining new spacers.
Adjust the retract position on the fly during packaging line size changeovers, utilizing the 75 mm trim range to handle different pallet widths.
Securely position large automotive components using the 18095N push force, relying on the SUS304 rod for corrosion resistance in demanding environments.
Choose this 160 mm bore when you need the 18095N push force at 0.9 MPa, stepping up from a 125 mm bore that provides 11045N. The adjustable 475-550 mm window is ideal for machines processing variable product sizes, letting operators fine-tune the retract end-stop during changeovers rather than adding external stops or buying a fixed-stroke SAI cylinder. To replace an ISO 15552 cylinder, match the 160 mm bore, 550 mm stroke, 75 mm adjustment, G3/4 PT ports, and the -S magnet requirement.
Because the 550 mm stroke is substantial, the 40 mm diameter SUS304 rod will experience leverage forces under side loading. Even with the robust rod thread of M36x2, an external guide rail should be installed to support the load and prevent premature seal wear. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, deliberately omitting FB, CA, CB, and CR brackets.
Quick checklist
At an operating pressure of 0.9 MPa, this 160 mm bore cylinder generates a push force of 18095N and a pull force of 9425N. The maximum thrust at 1.0 MPa is 2050 kgf.
The rear mechanical stopper allows you to shorten the 550 mm nominal stroke by up to 75 mm, providing an effective travel window of 475-550 mm. This adjuster sets the end position but does not lock the load without live air pressure.
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