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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 115mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke115 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S

The AirTAC SAIJ80X115-100-S is a double-acting, single-rod ISO 15552 profile cylinder featuring a rear stroke adjuster. Equipped with a -S magnet for position sensing, it integrates seamlessly with AirTAC CMSE reed and DMSE electronic solid-state switches mounted into the dual-side sensor grooves. With a substantial 100 mm adjustment range, this 115 mm nominal stroke model yields a highly versatile usable travel window of 15 to 115 mm, allowing precise end-position tuning during commissioning.

Delivering 2513 N of push force and 2268 N of pull force at 0.5 MPa, this 80 mm bore actuator handles robust loads. The carbon steel rod features an M20x1.5 thread, providing a durable interface for mounting attachments. It utilizes PT tapered port threads (G3/8) and includes variable air cushions at both ends to decelerate the payload smoothly across its 30-800 mm/s speed range.

Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke115 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×115Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S Is Used

settings_input_component

Variable End-Stop Positioning

Dial in the exact retract distance from 15 to 115 mm during machine setup to accommodate varying material thicknesses without adding external stopper blocks.

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Product Line Changeover

Quickly adapt the stroke end-position on packaging lines when switching between different carton sizes, leveraging the 100 mm adjustment range for rapid format changes.

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Sensor-Driven Clamping

Use the integrated -S magnet with DMSE solid-state sensors to confirm clamp engagement before applying the 2513 N of thrust at 0.5 MPa.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S the Right Cylinder?

Choose this 80 mm bore cylinder when an application requires high thrust (2513 N push at 0.5 MPa) but demands frequent product-size changeovers, as the 100 mm adjuster allows you to shift the end-stop anywhere within a 15-115 mm window without swapping hardware. If your force requirements are lower, stepping down to a 63 mm bore yields 1559 N push at 0.5 MPa. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, omitting FB, CA, CB, and CR.

The rear adjuster screw acts strictly as a mechanical travel stop to fine-tune the retract position, not as a lock. A plain SAIJ cylinder will not hold a load without live air pressure; for fail-safe load holding, select an AirTAC SAIL pneumatic lock, a BSAI clamp-lock cylinder, or install an external pilot-operated check valve. This unit is dimensionally interchangeable per ISO 15552.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80X115-100S FAQ

The rear adjuster screw lets you mechanically shorten the effective stroke by up to 100 mm. This creates a usable travel window of 15 to 115 mm, allowing precise end-position tuning at commissioning or during product changeovers without replacing the cylinder.

At 0.5 MPa operating pressure, it provides 2513 N of push force and 2268 N of pull force. At the maximum operating pressure of 1.0 MPa, the push force reaches 513 kgf.

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Standard models usually ship in 3-4 days.

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