This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is B06-SAUD80X500S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the B06-SAUD80X500S in place of this model. The SAU replacement uses the same profile body, bore, stroke, force and SC-series mounting. It moves to the current CMSG / DMSG / EMSG sensor switches (the SU used CS1-B / DS1-B) and adds the SAUF valve-integrated option.
Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S
The AirTAC Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S is a double-acting profile-type standard cylinder with a Ø80mm bore and 500mm stroke, 3/8" air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the B06-SAUD80X500S, which matches its bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke500 mm
- Port size3/8"
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → B06-SAUD80X500S
About the Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S
The AirTAC B06-SUD80X500S is a double-acting, double-rod profile cylinder where the leading B06- prefix designates it as a battery-manufacturing dedicated variant of the base SUD80X500S, mechanically identical in every spec. Because a rod exits both ends on one piston, both faces use the rod-side area, making push and pull force equal at 2268 N @0.5 MPa, 3175 N @0.7 MPa, and 4082 N @0.9 MPa. The extruded aluminium profile barrel is shorter than an ISO 15552 cylinder of the same bore. This SUD model is discontinued; the exact drop-in replacement is the SAUD80X500S, retaining the 3/8" port, M20x1.5 rod thread, and FA/LB mounting.
The double-rod design prevents rotation and lets the rear rod carry a sensor cam for legacy CS1-B/DS1-B switches (the SAUD uses current CMSG/DMSG/EMSG sensors). Based on the 0.5 MPa force, the safe working load is ~1361 N, allowing a vertical lift of ~116 kg with a 2:1 margin. Note that a plain cylinder drifts on air loss; the 28 mm adjustable cushions only decelerate near stroke end, so use an external rod lock for held loads.
Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S Technical Specifications
| Model | Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S |
|---|---|
| Series | SU profile-type cylinder (discontinued) |
| Replacement | B06-SAUD80X500S |
| Bore size | Ø80 mm |
| Stroke | 500 mm |
| Acting type | Double acting |
| Port size | 3/8" |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 28 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SU datasheet (now discontinued). The B06-SAUD80X500S carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The B06-SAUD80X500S produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S
| SU | Profile-type standard cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×500 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SU-family variants: SUD (double rod), SUJ (adjustable stroke) — each maps to its SAU equivalent (SUD→SAUD, SUJ→SAUJ). The current SAU line adds the SAUF valve-integrated option.
Where the Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S Is Used
Battery Cell Stacking
Applies equal both-ways force for precise, anti-rotation pressing during prismatic cell stacking and alignment on battery module assembly lines.
Dual-Tool Tabbing Transfer
Uses rods exiting both ends to carry and actuate two welding or handling tools simultaneously during battery tab welding operations.
Pack Handling Conveyor
Shifts heavy battery packs laterally between conveyors where the 1361 N safe working load handles the transfer without rotational drift.
Replacing the Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S with the B06-SAUD80X500S
To replace the discontinued B06-SUD80X500S, use the SAUD80X500S drop-in: it matches the 80 mm bore, 500 mm stroke, 3/8" port, and FA/LB mounting. Size both ways by checking neighbor bores (63 mm or 100 mm) against your equal-both-ways force needs. Choose a double rod when you need anti-rotation or must drive two tools simultaneously. For the -S magnet option, swap legacy CS1-B/DS1-B sensors for CMSG/DMSG/EMSG on the SAUD. At 500 mm stroke, add external guides to prevent rod bending under side loads.
Replacement checklist
- ✓ Same bore / stroke → B06-SAUD80X500S
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S): sensor family CS1-B → CMSG
- ✓ Mounting reused (FA/FB/CA/CB/LB)
- ✓ Need a built-in valve? → SAUF
Airtac B06-SUD Battery Dedicated Standard Cylinder B06-SUD80X500S FAQ
Yes, the B06-SUD80X500S is discontinued. The exact drop-in replacement is the SAUD80X500S. The B06- prefix only marks it as a battery-manufacturing dedicated variant; the SAUD matches its 80 mm bore, 500 mm stroke, 3/8" port, and FA/LB mounting. You must upgrade legacy CS1-B/DS1-B sensors to CMSG/DMSG/EMSG.
Force is equal both ways at 2268 N @0.5 MPa, 3175 N @0.7 MPa, and 4082 N @0.9 MPa. It uses a 3/8" port, an M20x1.5 rod thread, and 28 mm adjustable cushions. The safe working load is ~1361 N. It cannot hold loads without live air; use an external rod lock.
Related AirTAC SAU Cylinders
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