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AirTAC JSI Series · JIS Standard Cylinder

Airtac JSI Series Standard Cylinder JSI100X520S

The AirTAC Airtac JSI Series Standard Cylinder JSI100X520S is a genuine double acting JIS-standard air cylinder with a Ø100mm bore and 520mm stroke, G1/2 air ports and adjustable end cushioning. Its no-tie-rod, hard-anodized profile barrel is more compact than an ISO 15552 cylinder of the same bore — a space-saver on tight machines.

  • BoreØ100 mm
  • Stroke520 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM26×1.5
  • CushionAdjustable, 33 mm
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About the Airtac JSI Series Standard Cylinder JSI100X520S

Delivering 3927 N of push force at 0.5 MPa, this double-acting 100 mm bore JIS-standard profile cylinder is built for heavy-duty positioning. Its extruded hard-anodized aluminum barrel omits external rods entirely, making the unit shorter and more compact than an ISO 15552 cylinder of the same bore. The internal two-way piston seal retains grease, ensuring low-friction operation over a long service life.

Because the SKU includes the -S suffix, a built-in piston magnet is present, allowing CMSE or DMSE electronic switches to drop directly into the side sensor grooves for position detection. Plan for about 2356 N of real work at 0.5 MPa, which translates to lifting roughly 200 kg vertically with a 2:1 safety margin. The unit features a G1/2 air port, an M26x1.5 rod-end thread, and adjustable 33 mm air cushions at both ends to decelerate the payload smoothly.

Airtac JSI Series Standard Cylinder JSI100X520S Technical Specifications

ModelAirtac JSI Series Standard Cylinder JSI100X520S
SeriesJSI JIS-standard profile cylinder
Bore sizeØ100 mm
Stroke520 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM26×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 33 mm
Max standard strokeUp to 1500 mm

Specifications follow the official AirTAC JSI (JIS standard) datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G. Barrel: hard-anodized aluminum profile (no tie rods).

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3525 N
0.7 MPa5498 N—
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac JSI Series Standard Cylinder JSI100X520S

JSIJIS-standard profile cylinder (double-acting type).
100Bore size in mm (32 / 40 / 50 / 63 / 80 / 100 / 125).
×520Stroke length in mm.
-SOptional built-in magnet for CMSE / DMSE sensors.

JSI-family variants: JSI (double acting), JSID (double rod), JSIJ (adjustable stroke). Mounting: LB / FA / FB / CA / CB / CR / TC / TCM1 / TCM2. Thread PT (blank) / G.

Where the Airtac JSI Series Standard Cylinder JSI100X520S Is Used

conveyor_belt

Pallet Transfer Diversion

Pushes heavy loaded pallets weighing up to 200 kg onto a secondary packaging line using the 520 mm stroke.

factory

Injection Mold Ejection

Provides the robust 3927 N push force required to eject dense plastic automotive interior panels from a mold cavity.

warehouse

Vertical Lift Gate

Actuates a heavy materials handling lift gate, moving components between floor levels while external guides absorb side loads.

Is the Airtac JSI Series Standard Cylinder JSI100X520S the Right Cylinder?

When sizing this 100 mm bore actuator, compare your actual load against its 3927 N push and 3574 N pull figures at 0.5 MPa. If your application requires less force, the smaller 80 mm bore offers 2513 N push, while stepping up to the 125 mm bore yields 6136 N. For this specific 520 mm stroke configuration, external guide rails are strongly recommended to prevent rod bending and premature seal wear under side loading. Mounting options include LB foot, FA/FB flange, CA/CB/CR clevis, or TC/TCM1/TCM2 trunnion brackets.

Remember that the adjustable air cushion only decelerates the piston near the stroke ends; it does not function as a brake. If the air supply is lost or the valve is centered, the piston will drift. To safely hold a suspended load, you must integrate an external rod lock or a pilot-operated check valve into your pneumatic circuit.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT / G / NPT)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Set cushions to minimum, then release gradually.
  • check Use correct mounting accessory (LB/FA/FB/CA/CB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac JSI Series Standard Cylinder JSI100X520S FAQ

This 100 mm bore model uses a G1/2 air port and generates 3927 N push / 3574 N pull at 0.5 MPa, and 5497 N push / 5003 N pull at 0.7 MPa. The theoretical maximum force is 801 kgf at 1.0 MPa.

The JSI is a JIS-standard profile cylinder that is shorter and more compact than an ISO 15552 cylinder of the same bore. It uses an extruded hard-anodized aluminum barrel with no external rods, and the included -S magnet allows CMSE or DMSE switches to be fitted directly into the side grooves.

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