Airtac SAI100 Standard Air Cylinder SAI100AX60
The AirTAC Airtac SAI100 Standard Air Cylinder SAI100AX60 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 60mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ100 mm
- Stroke60 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
About the Airtac SAI100 Standard Air Cylinder SAI100AX60
The AirTAC SAI100X60 is a double-acting ISO 15552 profile cylinder engineered for heavy-duty handling. It provides a robust push force of 3927 N and a pull force of 3681 N at 0.5 MPa, making it well-suited for short 60 mm stroke movements requiring high power. The extruded aluminum barrel design eliminates tie-rods, presenting a clean exterior that drops directly into standard ISO 15552 mounting footprints.
This specific configuration utilizes a SUS420J2 stainless steel piston rod (material code A) for enhanced corrosion resistance compared to standard carbon steel. Fluid connections use PT tapered threading on the G1/2 ports. Because a magnet is not specified, this unit relies on external positioning rather than internal CMSE or DMSE reed sensors.
Airtac SAI100 Standard Air Cylinder SAI100AX60 Technical Specifications
| Model | Airtac SAI100 Standard Air Cylinder SAI100AX60 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 60 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI100 Standard Air Cylinder SAI100AX60
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×60 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI100 Standard Air Cylinder SAI100AX60 Is Used
Heavy-Duty Pressing
Ideal for short-stroke pressing and riveting operations where the 3927 N output at 0.5 MPa securely seats bearings or forms metal components.
Pallet Diverting
Provides the robust blocking force required to halt heavy pallets on a conveyor line, utilizing its 60 mm stroke to quickly extend and stop moving loads.
Mold Clamping
Used in injection molding or casting cells to hold heavy mold halves firmly in position during processing, leveraging the 100 mm bore's high clamping force.
Is the Airtac SAI100 Standard Air Cylinder SAI100AX60 the Right Cylinder?
Select this 100 mm bore actuator when a 63 mm bore (providing 1559 N push at 0.5 MPa) is insufficient to move your payload, but you want to avoid the larger physical envelope of a 125 mm cylinder. The short 60 mm stroke keeps the rod bearing load minimal, meaning side-load stress is negligible compared to longer strokes.
For applications where the load must remain suspended or held in place during a complete loss of air pressure, this standard SAI cylinder will drift. In those scenarios, specify the SAIL variant with an air-released lock or the BSAI bidirectional clamp-lock. To guarantee exact dimensional interchangeability, match your existing bore, 60 mm stroke, G1/2 PT ports, and mounting accessories like the FA flange or TC trunnion.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI100 Standard Air Cylinder SAI100AX60 FAQ
At an operating pressure of 0.5 MPa, this 100 mm bore cylinder generates a push force of 3927 N and a pull force of 3681 N. If pressure is increased to 0.7 MPa, the push force rises to 5497 N.
Yes, the SAI100X60 is a true ISO 15552 profile cylinder, making it dimensionally interchangeable with other ISO 15552 cylinders of the same bore and stroke. Simply ensure your mounting accessories and G1/2 ports align.
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