Airtac SAI100 Standard Air Cylinder SAI100AX95
The AirTAC Airtac SAI100 Standard Air Cylinder SAI100AX95 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 95mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ100 mm
- Stroke95 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
About the Airtac SAI100 Standard Air Cylinder SAI100AX95
The AirTAC SAI100X95 is a double-acting ISO 15552 profile cylinder offering a robust 3927 N push force at 0.5 MPa and 3681 N pull force. This 100 mm bore and 95 mm stroke configuration is tailored for heavy-duty handling tasks that require substantial thrust within a compact movement range.
Built with a SUS420J2 stainless steel piston rod (material code A) and PT tapered port threads, this model provides excellent corrosion resistance and reliable sealing. The extruded aluminum barrel features sensor grooves on both sides, allowing direct mounting of CMSE or DMSE switches if a magnet is added later, ensuring high machine flexibility.
Airtac SAI100 Standard Air Cylinder SAI100AX95 Technical Specifications
| Model | Airtac SAI100 Standard Air Cylinder SAI100AX95 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 95 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI100 Standard Air Cylinder SAI100AX95
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×95 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI100 Standard Air Cylinder SAI100AX95 Is Used
Heavy-Duty Stamping
Provides the 5497 N force at 0.7 MPa required to actuate heavy mechanical stamping and forming presses over a 95 mm travel distance.
Industrial Clamping
Ideal for securing large metal or composite workpieces during machining, utilizing its 100 mm bore to deliver unwavering clamping pressure.
Pallet Diverting
Drives robust mechanical stops and diverters on high-mass pallet conveyor lines, easily handling the inertia of moving goods.
Is the Airtac SAI100 Standard Air Cylinder SAI100AX95 the Right Cylinder?
Select this 100 mm bore when your application demands nearly 4000 N of force at 0.5 MPa, stepping up from the 80 mm bore which provides 2513 N. If your system requires less force, dropping to the 80 mm bore saves space and air consumption. The 95 mm stroke is ideal for short, high-power clamping or lifting motions.
Because the stroke is under 300 mm, side-load stress on the rod bearing is minimal compared to longer extensions. However, for applications that must maintain position without continuous air pressure, note that the adjustable air cushions at both ends only decelerate the piston near stroke end and do not lock the load. For true position holding, consider the SAIL (air-released lock) or BSAI (bidirectional clamp-lock) variants. This cylinder is dimensionally interchangeable per ISO 15552, making it a drop-in replacement for other ISO 15552 profile cylinders.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI100 Standard Air Cylinder SAI100AX95 FAQ
At 0.5 MPa operating pressure, the push force is 3927 N and the pull force is 3681 N. If pressure is increased to 0.7 MPa, the push force rises to 5497 N.
Yes. The SAI100X95 is a genuine ISO 15552 profile cylinder, meaning its mounting interface and envelope dimensions are interchangeable with other ISO 15552 standard cylinders, allowing for a direct drop-in replacement.
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