Airtac SAI100 Standard Air Cylinder SAI100X195
The AirTAC Airtac SAI100 Standard Air Cylinder SAI100X195 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 195mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ100 mm
- Stroke195 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
About the Airtac SAI100 Standard Air Cylinder SAI100X195
The AirTAC SAI100X195 is a double-acting ISO 15552 profile cylinder featuring a 100mm bore and 195mm stroke. It delivers a robust 3927 N of push force and 3681 N of pull force at 0.5 MPa, making it well-suited for heavy-duty positioning tasks. The extruded aluminum barrel design omits tie rods, providing a clean exterior while maintaining strict dimensional interchangeability with other ISO 15552 standard cylinders.
This configuration utilizes a standard carbon steel piston rod and PT tapered port threads. Because a magnet is not specified, standard sensor switches cannot be used; if position detection is required, the -S option is necessary. For environments with elevated thermal demands, the standard TPU seals can be swapped for Viton (H) or NBR (N) alternatives to match specific operating conditions.
Airtac SAI100 Standard Air Cylinder SAI100X195 Technical Specifications
| Model | Airtac SAI100 Standard Air Cylinder SAI100X195 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 195 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI100 Standard Air Cylinder SAI100X195
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×195 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI100 Standard Air Cylinder SAI100X195 Is Used
Heavy Pressing
Applies 3927 N of push force at 0.5 MPa to seat bearings, stamp components, or form light gauges securely.
Pallet Diverting
Extends 195mm to push heavy pallets off a main conveyor line using standard ISO 15552 mounting brackets.
Clamping Jigs
Holds large workpieces stationary inside machining centers during secondary milling or drilling operations.
Is the Airtac SAI100 Standard Air Cylinder SAI100X195 the Right Cylinder?
With a 195mm stroke, this model provides ample extension for mid-range automation cycles. If an application requires less force, stepping down to an 80mm bore yields 2513 N at 0.5 MPa, whereas moving up to a 125mm bore provides 6136 N. Because the stroke is under 300mm, rod-bearing bending stress is minimal, though external guides should still manage any direct lateral loads.
The adjustable air cushions at both ends decelerate the piston near stroke limits but do not act as a braking mechanism. If the air supply is lost or exhausted, the rod will drift and drop. For applications that must hold a load securely without live pressure, select the SAIL variant with an air-released lock or the BSAI bidirectional clamp-lock cylinder. This unit mounts via standard ISO 15552 accessories like FA flanges or TC trunnions.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI100 Standard Air Cylinder SAI100X195 FAQ
At 0.5 MPa, this 100mm bore cylinder provides 3927 N of push force and 3681 N of pull force. At 0.7 MPa, the push force increases to 5497 N.
Yes, the SAI100X195 is dimensionally interchangeable per ISO 15552. You can use it as a drop-in replacement for other ISO 15552 profile cylinders, matching the 100mm bore, 195mm stroke, and G1/2 port.
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