Airtac SAI100 Standard Air Cylinder SAI100X230S
The AirTAC Airtac SAI100 Standard Air Cylinder SAI100X230S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 230mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ100 mm
- Stroke230 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
About the Airtac SAI100 Standard Air Cylinder SAI100X230S
The AirTAC SAI100X230-S is a double-acting ISO 15552 profile cylinder featuring a 100mm bore and a 230mm stroke. It delivers a robust push force of 3927N and a pull force of 3681N at 0.5 MPa, making it well-suited for heavy-duty positioning tasks.
This variant includes an integrated magnet for use with CMSE and DMSE series reed switches, which mount directly into the dual sensor grooves machined into the extruded aluminum barrel. The standard piston rod is constructed from durable carbon steel, and the adjustable air cushions at both ends ensure smooth deceleration of large moving masses.
Airtac SAI100 Standard Air Cylinder SAI100X230S Technical Specifications
| Model | Airtac SAI100 Standard Air Cylinder SAI100X230S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 230 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI100 Standard Air Cylinder SAI100X230S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×230 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI100 Standard Air Cylinder SAI100X230S Is Used
Pallet Handling
Provides the high push force needed to divert or index heavy loaded pallets along high-throughput conveyor lines.
Press Operations
Exerts steady 0.5 MPa thrust for light-duty pressing, clamping, or holding metal workpieces during machining.
Material Lifts
Raises and lowers heavy tote bins or fixtures in automated warehousing systems where consistent double-acting power is required.
Is the Airtac SAI100 Standard Air Cylinder SAI100X230S the Right Cylinder?
This 100mm bore provides substantial thrust (3927N at 0.5 MPa); step down to an 80mm cylinder if your application only requires 2513N, or move up to a 125mm bore for 6136N. Because this model has a 230mm stroke, it remains compact enough to avoid severe rod-bearing bending, but always ensure the load is axially aligned to prevent premature seal wear.
For drop-in replacements, verify the ISO 15552 mounting interface dimensions, the G1/2 port, and the 230mm stroke length. Choose from FA/FB flange, CA/CB clevis, or TC trunnion accessories to match your existing kinematics. If the machinery loses air pressure, this standard cylinder will not hold its load; specify an SAIL variant for pneumatic locking or a BSAI clamp-lock cylinder if position retention is required.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI100 Standard Air Cylinder SAI100X230S FAQ
At an operating pressure of 0.5 MPa, the SAI100X230-S generates a push force of 3927N and a pull force of 3681N. At 0.7 MPa, the push force increases to 5497N.
Yes, the SAI100X230-S is dimensionally interchangeable per the ISO 15552 standard. Verify your port size (G1/2), mounting accessories, and stroke length to ensure a seamless drop-in replacement.
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