Airtac SAI100 Standard Air Cylinder SAI100X60S
The AirTAC Airtac SAI100 Standard Air Cylinder SAI100X60S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 60mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ100 mm
- Stroke60 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
About the Airtac SAI100 Standard Air Cylinder SAI100X60S
The AirTAC SAI100X60-S is a double-acting ISO 15552 profile cylinder engineered for heavy-duty automation. Delivering a robust 3927 N of push force at 0.5 MPa, this 100 mm bore actuator provides authoritative thrust for high-inertia tasks. The 60 mm stroke offers rapid, compact actuation, while the integrated magnet enables precise position detection using CMSE or DMSE sensor switches seated in the barrel's dual grooves.
Built with a standard carbon steel piston rod and PT tapered port threading, this genuine AirTAC unit ensures drop-in dimensional interchangeability with other ISO 15552 cylinders. It features adjustable air cushions at both ends to absorb impact, and operators requiring multi-directional clamping or locking can explore the related BSAI bidirectional clamp-lock variant.
Airtac SAI100 Standard Air Cylinder SAI100X60S Technical Specifications
| Model | Airtac SAI100 Standard Air Cylinder SAI100X60S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 60 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI100 Standard Air Cylinder SAI100X60S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×60 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI100 Standard Air Cylinder SAI100X60S Is Used
Heavy-Duty Stamping
Provides the 3927 N extension force required to form and stamp thick metal sheets in automated press lines.
Pallet Diverting
Short 60 mm stroke rapidly pushes heavy pallets onto secondary packaging lanes without occupying excessive machine footprint.
Injection Molding Eject
Exerts high push force to reliably eject dense plastic or composite parts from injection molds.
Is the Airtac SAI100 Standard Air Cylinder SAI100X60S the Right Cylinder?
Select this 100 mm bore when 80 mm (2513 N at 0.5 MPa) lacks the necessary push power for heavy material handling. The 60 mm stroke is optimal for short, high-force clamping or ejection operations. Because the stroke is under 300 mm, side-load bending on the rod bearing is minimal, though external guides remain best practice for offset loads.
This actuator is a true ISO 15552 profile cylinder, meaning its mounting interface and envelope dimensions allow direct replacement of comparable ISO 15552 profile cylinders. To match this specific configuration, specify the G1/2 port, PT thread type, standard carbon steel rod, and the -S magnet option for sensor readiness. Remember that the standard SAI does not hold loads without continuous air pressure; if power loss causes dangerous drifting, specify the SAIL (air-released lock) variant or an external rod lock.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI100 Standard Air Cylinder SAI100X60S FAQ
At 0.5 MPa, the 100 mm bore generates 3927 N of push force and 3681 N of pull force. At 0.7 MPa, the push force increases to 5497 N.
Yes. The SAI100X60-S is a genuine AirTAC profile cylinder built to ISO 15552 mounting dimensions, making it dimensionally interchangeable with other standard ISO 15552 cylinders of the same bore size.
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