Airtac SAI160 Standard Cylinder SAI160X95S
The AirTAC Airtac SAI160 Standard Cylinder SAI160X95S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 95mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ160 mm
- Stroke95 mm
- Port sizeG3/4
- Acting typeDouble acting
- Rod threadM36×2
- CushionAdjustable, 50 mm
About the Airtac SAI160 Standard Cylinder SAI160X95S
The AirTAC SAI160X95-S is a double-acting ISO 15552 profile cylinder built for heavy-duty automation. Delivering a robust 10053N push force at 0.5 MPa, it handles substantial loads effortlessly. This 95mm stroke length is ideal for short, high-force clamping or pressing operations.
This specific configuration includes a magnetic piston (-S) for precise position sensing with CMSE or DMSE switches along the dual sensor grooves on the extruded aluminum barrel. The standard carbon steel piston rod ensures high tensile strength, while the profile design eliminates protruding tie rods for a clean, modern assembly.
Airtac SAI160 Standard Cylinder SAI160X95S Technical Specifications
| Model | Airtac SAI160 Standard Cylinder SAI160X95S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø160 mm |
| Stroke | 95 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø160mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 10053 N | 9425 N |
| 0.7 MPa | 14074 N | — |
| Max (@1.0 MPa) | 2050 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI160 Standard Cylinder SAI160X95S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 160 | Bore size in mm. |
| ×95 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI160 Standard Cylinder SAI160X95S Is Used
Heavy-Duty Stamping
Executes high-force stamping and forming tasks, utilizing the 10053N push capacity to shape thick metal components reliably.
Automotive Assembly
Drives large robotic welding fixtures and clamping guns, where the magnetic piston provides critical end-of-stroke feedback.
Pallet Forming
Applies massive downward pressure to secure heavy loads on automated palletizing lines, ensuring stable product wrapping.
Is the Airtac SAI160 Standard Cylinder SAI160X95S the Right Cylinder?
Choose this 160mm bore when 100mm (9425N pull at 0.5 MPa) lacks the necessary thrust for your heavy loads. If your application requires less force, stepping down to a 125mm bore saves space and air consumption. Because this model features a 95mm stroke, side-load risks are minimal, but always ensure axial alignment to prevent premature rod-bearing wear.
This SAI160X95-S is dimensionally interchangeable per ISO 15552, meaning it serves as a direct drop-in replacement for other ISO 15552 profile cylinders. It uses a PT tapered G3/4 port and pairs with TC or FA mounting accessories. Note that the standard double-acting design cannot hold a load if air pressure drops; for fail-safe holding, consider the SAIL variant or an external rod lock.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI160 Standard Cylinder SAI160X95S FAQ
At an operating pressure of 0.5 MPa, the SAI160X95-S generates a push force of 10053N and a pull force of 9425N. It reaches 14074N push force at 0.7 MPa.
Yes, the SAI160X95-S is a true ISO 15552 profile cylinder. Its standardized mounting dimensions and G3/4 port make it a drop-in replacement for other ISO 15552 profile cylinders.
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