Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S
The AirTAC Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 100mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ160 mm
- Stroke100 mm
- Port sizeG3/4
- Acting typeDouble acting
- Rod threadM36×2
- CushionAdjustable, 50 mm
About the Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S
The AirTAC SAIJ160X100-10-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster, providing a usable travel window of 90 to 100 mm. Built with a robust 40 mm carbon steel rod and M36x2 thread, it delivers 10053 N of push force at 0.5 MPa, making it suitable for heavy-duty positioning tasks. The integrated -S magnet enables precise end-position detection using AirTAC CMSE reed or DMSE electronic solid-state sensors housed in the dual-side extruded barrel grooves.
This adjustable-stroke model allows technicians to dial in the exact retract end-position during commissioning without adding external stops. It features PT tapered port threads (G3/4) and operates at speeds between 30 and 500 mm/s. The rear adjuster acts strictly as a travel stop to set deceleration alongside the variable air cushions, meaning it will not hold a load without continuous live air pressure.
Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S Technical Specifications
| Model | Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø160 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø160mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 10053 N | 9425 N |
| 0.7 MPa | 14074 N | — |
| Max (@1.0 MPa) | 2050 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 160 | Bore size in mm. |
| ×100 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S Is Used
Heavy Press Tuning
Fine-tune the 90-100 mm retract end-stop on heavy metal forming presses to precisely calibrate striking depth without swapping out the entire actuator.
Product Changeover
Quickly adjust the end-position by up to 10 mm during automated line changeovers to accommodate different product dimensions while maintaining 10053 N of thrust.
Sensor-Calibrated Stops
Leverage the built-in magnet with DMSE electronic sensors to confirm exact positioning at the adjusted travel limit in high-vibration assembly environments.
Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S the Right Cylinder?
Select this 160 mm bore cylinder when an application demands substantial thrust—such as 10053 N push or 9425 N pull at 0.5 MPa—combined with a 90 to 100 mm adjustable travel window. If your setup requires less force, stepping down to a 125 mm bore yields 6136 N of push force, whereas moving up to a 200 mm bore provides 15708 N. The -10 mm adjustment is specifically valuable for fine-tuning heavy machine setups or accommodating slight product size variations on the fly.
For a direct ISO 15552 interchangeable replacement, match the 160 mm bore, 100 mm stroke, 10 mm adjustment, PT port thread, and -S magnet. Mounting choices are restricted to the SAIJ subset: Basic, FA, LB, TC, FTC, TCM1, and TCM2 (omitting FB, CA, CB, and CR). Because the stroke is 100 mm, side-load stress is minimal, but the 40 mm rod diameter handles high bending loads well. If true load-holding is required without live air, consider the SAIL pneumatic lock or BSAI clamp-lock variants instead of relying on the rear stopper.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAIJ160 Adjustable Cylinder SAIJ160X100-10S FAQ
At 0.5 MPa operating pressure, this 160 mm bore cylinder provides 10053 N of push force and 9425 N of pull force. At the maximum 1.0 MPa pressure, it can deliver up to 2050 kgf.
The rear adjuster screw allows you to shorten the nominal 100 mm stroke by up to 10 mm, creating a 90 to 100 mm usable travel window. It acts as a mechanical stop for end-position tuning and does not lock the load without live air pressure.
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