Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10
The AirTAC Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 1000mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ160 mm
- Stroke1000 mm
- Port sizeG3/4
- Acting typeDouble acting
- Rod threadM36×2
- CushionAdjustable, 50 mm
About the Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10
The AirTAC SAIJ160X1000-10 is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It provides a substantial 10053 N push force at 0.5 MPa and uses a G3/4 PT tapered port. The built-in stopper screw allows you to fine-tune the end-of-travel position, creating a usable stroke window between 990 and 1000 mm without adding external stops.
Equipped with a robust 40 mm carbon steel rod and M36x2 thread, this 160 mm bore unit handles heavy loads effectively. It features variable air cushions at both ends to decelerate the massive moving mass, but note that the adjuster and cushions act as travel stops, not locks. For position holding without live air, consider the SAIL or BSAI series.
Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10 Technical Specifications
| Model | Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø160 mm |
| Stroke | 1000 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø160mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 10053 N | 9425 N |
| 0.7 MPa | 14074 N | — |
| Max (@1.0 MPa) | 2050 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 160 | Bore size in mm. |
| ×1000 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10 Is Used
Heavy Press Tuning
Dial in the exact 990-1000 mm end position during heavy press commissioning to compensate for mechanical deflection without swapping cylinders.
Long-Stroke Transfer
Move large pallets or heavy automotive sub-assemblies on a 1000 mm stroke, using the 10 mm adjustment to adapt to varying product lengths.
Assembly Line Changeover
Quickly reset the retract end-stop by up to 10 mm during product size changeovers on a heavy assembly line, saving hours of mechanical retooling.
Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10 the Right Cylinder?
Select this 160 mm bore model when your application requires high thrust, such as 10053 N at 0.5 MPa or 14074 N at 0.7 MPa. If you need slightly less force, stepping down to a 125 mm bore yields 6136 N at 0.5 MPa. The adjustable stroke is perfect for dialing in exact end positions during machine commissioning or product changeover, avoiding the need to physically swap out a fixed-stroke SAI cylinder.
When replacing an ISO 15552 cylinder, match the 160 mm bore, 1000 mm stroke, 10 mm adjustment, G3/4 PT port, and mounting style. SAIJ supports Basic, FA, LB, TC, FTC, TCM1, and TCM2 mounts, omitting FB, CA, CB, and CR. Because the stroke is 1000 mm, the long unsupported rod is highly susceptible to side loads; an external guide rail is strongly recommended to prevent premature seal wear.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAIJ160 Adjustable Cylinder SAIJ160X1000-10 FAQ
At an operating pressure of 0.5 MPa, this 160 mm bore cylinder delivers 10053 N of push force and 9425 N of pull force. At 0.7 MPa, the push force increases to 14074 N.
The rear adjuster screw acts as a mechanical stop, allowing you to shorten the 1000 mm nominal stroke by up to 10 mm. This creates a 990-1000 mm usable travel window for fine-tuning end positions. It does not lock the load without live air pressure.
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