
The AirTAC SAIJ80 Adjustable Cylinder SAIJ80BX475-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 475mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it interchangeable with other ISO 15552 cylinders at the mounting interface.
Its built-in stopper allows you to fine-tune the effective travel anywhere within a 435-475mm window, which is ideal for dialing in exact end positions during machine commissioning without adding external stops. This configuration includes a SUS304 stainless steel rod for superior corrosion resistance and a -S magnet for position sensing.
Featuring a G3/8 port and a robust 25mm rod, this unit handles dynamic loads up to 800mm/s while utilizing adjustable air cushions at both ends to decelerate the payload smoothly. The rear adjuster acts strictly as a travel stop to set the retraction endpoint, not as a locking device, meaning live air pressure is required to hold the load in place. For applications needing true load-holding without air, consider the SAIL or BSAI series instead.
| Model | Airtac SAIJ80 Adjustable Cylinder SAIJ80BX475-40S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø80 mm |
| Stroke | 475 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2268 N | 2268 N |
| 0.7 MPa | 3175 N | — |
| Max (@1.0 MPa) | 463 kgf | |
Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 80 | Bore size in mm. |
| ×475 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Quickly dial in the 435-475mm retraction stop during packaging line format changes without swapping out the entire actuator.
Fine-tune the exact end-of-stroke position during initial commissioning to prevent crashes and optimize tooling alignment.
Accommodate multiple material lengths on a single conveyor by adjusting the rear stopper screw up to 40mm as needed.
If your setup only needs 1402N of pull force, stepping down to a 63mm bore saves space, while moving up to a 100mm bore provides 3927N if your payload increases. Because the 475mm stroke is relatively long, an external guide is recommended to prevent excessive side-loading on the rod.
When replacing an ISO 15552 cylinder, verify the 80mm bore, 475mm nominal stroke, 40mm adjustment range, PT tapered port threads, and the -S magnet requirement. This SAIJ variant supports mounting sets Basic, FA, LB, TC, FTC, TCM1, and TCM2, but omits FB, CA, CB, and CR brackets. The integrated magnet works seamlessly with AirTAC CMSE reed and DMSE electronic solid-state sensors.
Quick checklist
If you increase the pressure to 0.7 MPa, the push force rises to 3518N.
The rear adjuster screw allows you to shorten the nominal 475mm stroke by up to 40mm, creating a usable travel window of 435-475mm. The adjuster functions as a mechanical stop to set the end position and does not lock the load without live air pressure.
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