
The AirTAC Airtac SAU Standard Air Cylinder SAU100X160 is a genuine double-acting profile-type standard air cylinder with a Ø100mm bore and 160mm stroke, 1/2" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.
The AirTAC SAU100X160 is a double-acting profile-type standard cylinder engineered for heavy-duty automation. Featuring an extruded aluminum barrel, it provides a substantial 3927 N of push force and 3681 N of pull force at 0.5 MPa. Its defining advantage is a footprint that is shorter and more compact than an ISO 15552 cylinder of the same 100 mm bore, delivering massive power in tight machine envelopes. The unit features a 1/2" air port, an M20x1.5 rod thread, and 29 mm adjustable air cushions at both ends to smooth out high-impact stops.
For practical sizing, plan for a safe working load of about 2356 N, which accounts for seal friction and smooth travel at 0.5 MPa (roughly 60% of the rated push). In a vertical lift scenario, this translates to lifting about 200 kg safely with a 2:1 margin. Because this specific SKU lacks the -S magnet, it cannot accept CMSG, DMSG, or EMSG magnetic switches for position sensing. If your application involves heat, the standard TPU seals (-20 to +70 C) can be swapped for high-temperature Viton H seals to handle up to 150 C.
| Model | Airtac SAU Standard Air Cylinder SAU100X160 |
|---|---|
| Series | SAU profile-type cylinder |
| Bore size | Ø100 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | 1/2" |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 29 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAU | Profile-type standard cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×160 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.
Drives a 150 kg upper die set in a compact metalworking press, utilizing the 3927 N push force to form mild steel components reliably.
Pushes empty wooden pallets into an automated packaging line, where the shorter profile barrel saves valuable floor space in tight conveyor zones.
Actuates a heavy 200 kg material lift gate, relying on the 29 mm adjustable air cushions to prevent jarring impacts at the 160 mm stroke end.
When sizing this 100 mm bore model, compare it to its neighbors: a 63 mm bore yields 1559 N of push at 0.5 MPa, while stepping up is unnecessary as the 100 mm already tops the range at 3927 N push at 0.5 MPa. This cylinder shares its mounting interface with the AirTAC SC series, allowing you to use standard LB foot brackets, FA/FB flanges, CA/CB clevises, or I/Y/F/U rod knuckles. Since this is a non-magnetic SKU, you cannot mount reed or solid-state sensors directly to the barrel groove.
Remember that a standard double-acting cylinder does not hold its position if air pressure drops or the valve is centered; the piston will drift, and the end-of-stroke cushions only decelerate the piston rather than acting as a brake. For suspended or vertical loads, you must integrate an external rod lock or a pilot-operated check valve. With a 160 mm stroke, side-load stress is moderate, but ensuring proper alignment and using a guide rail will prevent premature rod seal wear.
Quick checklist
At 0.5 MPa, the push force is 3927 N and the pull force is 3681 N. At 0.7 MPa it pushes 5497 N, and at 0.9 MPa it pushes 7068 N. The theoretical maximum force is 801 kgf at 1.0 MPa. Operating pressure ranges from 0.15-1.0 MPa, with a proof pressure of 1.5 MPa. Speed ranges from 30-800 mm/s.
No, it is not an ISO 15552 cylinder and will not match ISO footprints. It shares mounting accessories exclusively with the AirTAC SC series (LB, FA, FB, CA, CB brackets). Additionally, because this SAU100X160 SKU lacks the -S magnet, it cannot accept CMSG, DMSG, or EMSG magnetic sensors.
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