
The AirTAC Airtac SAU Standard Air Cylinder SAU100X160S is a genuine double-acting profile-type standard air cylinder with a Ø100mm bore and 160mm stroke, 1/2" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.
The AirTAC SAU100X160S is a double-acting profile-type cylinder engineered for heavy-duty tasks. It delivers a substantial push force of 3927 N at 0.5 MPa, making it ideal for high-impact operations. Its extruded aluminum barrel is purposefully designed to be more compact than an ISO 15552 cylinder of the same bore, saving valuable machine space without sacrificing power. The unit features a 1/2 inch port and a robust 25 mm rod.
For practical sizing, plan for a safe working load of roughly 2356 N, which accounts for seal friction at 0.5 MPa. This translates to lifting about 200 kg vertically with a 2:1 safety margin. Because this SKU includes the -S magnet, you can easily mount CMSG, DMSG, or EMSG sensors directly into the barrel groove for precise position detection. If your environment exceeds standard temperatures, a Viton H seal option raises the operating limit to 150 C.
| Model | Airtac SAU Standard Air Cylinder SAU100X160S |
|---|---|
| Series | SAU profile-type cylinder |
| Bore size | Ø100 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | 1/2" |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 29 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAU | Profile-type standard cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×160 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.
Drives a 150 kg upper die set in an automated metal stamping line, utilizing the 3927 N push force at 0.5 MPa to cleanly shear thick sheet metal.
Pushes empty wooden pallets into a packaging conveyor, where the compact profile length prevents interference with tight conveyor frame clearances.
Actuates a heavy mold ejection plate, relying on the built-in -S magnet and DMSG sensors to confirm full retraction before the next injection cycle begins.
When sizing this model, compare it against adjacent bores to ensure optimal performance. Stepping down to an 80 mm bore reduces the 0.5 MPa push force to 2513 N, while this 100 mm unit provides 3927 N. Since it is the largest standard SAU bore, moving beyond 801 kgf theoretical max requires a different cylinder family. This 160 mm stroke is well within standard limits, so no side-load guide is strictly necessary, but always verify mounting rigidity.
Keep in mind that a standard double-acting cylinder drifts when air is lost or the valve is centered; the adjustable 29 mm air cushions only decelerate the piston near the end of travel and do not act as a brake. To suspend a load safely, integrate an external rod lock or a pilot-operated check valve. Mounting is highly versatile using AirTAC SC-series accessories, including LB foot blocks, FA flanges, and CA clevises.
Quick checklist
This 100 mm bore cylinder features a 1/2 inch port and generates a push force of 3927 N and a pull force of 3681 N at 0.5 MPa. At 0.7 MPa, the push force is 5497 N. The theoretical maximum force is 801 kgf at 1.0 MPa.
No, it is not dimensionally interchangeable with ISO 15552 brackets. You must use AirTAC SC-series accessories like LB, FA, or CA mounts. However, the -S magnet allows you to use CMSG, DMSG, or EMSG sensors in the integrated barrel groove.
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