Airtac SAU Standard Air Cylinder SAU100X192S
The AirTAC Airtac SAU Standard Air Cylinder SAU100X192S is a genuine double-acting profile-type standard air cylinder with a Ø100mm bore and 192mm stroke, 1/2" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.
- BoreØ100 mm
- Stroke192 mm
- Port size1/2"
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 29 mm
About the Airtac SAU Standard Air Cylinder SAU100X192S
The AirTAC SAU100X192S is a double-acting profile-type cylinder featuring an extruded aluminum barrel with an integrated sensor groove. Because it is shorter and more compact than an ISO 15552 cylinder of the same 100 mm bore, it saves valuable machine space while delivering substantial force. It provides a push force of 3927 N and a pull force of 3681 N at 0.5 MPa, utilizing a 1/2" air port and an M20x1.5 rod thread.
This unit includes a built-in piston magnet (-S) for direct mounting of CMSG, DMSG, or EMSG switches. For practical sizing, plan for a safe working load of about 2356 N at 0.5 MPa to account for seal friction, which means it can lift about 200 kg vertically with a 2:1 safety margin. The standard TPU seals handle temperatures from -20 to +70 C, while a Viton H option extends this range to 0-150 C for high-heat environments.
Airtac SAU Standard Air Cylinder SAU100X192S Technical Specifications
| Model | Airtac SAU Standard Air Cylinder SAU100X192S |
|---|---|
| Series | SAU profile-type cylinder |
| Bore size | Ø100 mm |
| Stroke | 192 mm |
| Acting type | Double acting |
| Port size | 1/2" |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 29 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAU Standard Air Cylinder SAU100X192S
| SAU | Profile-type standard cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×192 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.
Where the Airtac SAU Standard Air Cylinder SAU100X192S Is Used
Heavy Stamping Press
Drives the heavy stamping die in an automotive parts line, utilizing the 3927 N push force at 0.5 MPa to form thick steel brackets.
Pallet Dispenser
Pushes empty pallets into the loading station, easily handling the 200 kg vertical lift capacity to stack and separate wooden pallets.
Injection Mold Ejection
Actuates the large ejection plate on a plastic molding machine, relying on the compact profile to fit within tight clamping clearances.
Is the Airtac SAU Standard Air Cylinder SAU100X192S the Right Cylinder?
When sizing this 100 mm bore model, compare it against adjacent bores: the 80 mm offers 2513 N push at 0.5 MPa, while the 100 mm provides 3927 N. If you need significantly more power, note that 100 mm is the largest standard SAU bore. The 192 mm stroke on this unit is a non-standard, made-to-order length. Because the stroke is under 300 mm, rod bending is less of a concern, but always guide the load rigidly. This SKU uses SC-series mounting accessories like LB foot or FA flange. Remember that a standard cylinder drifts if air pressure drops; the adjustable air cushion only decelerates the piston near the end of stroke. For secure load holding, add an external rod lock or pilot-operated check valve.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAU Standard Air Cylinder SAU100X192S FAQ
This 100 mm bore cylinder uses a 1/2" air port. It generates a push force of 3927 N and a pull force of 3681 N at 0.5 MPa. At 0.7 MPa, the push force is 5497 N, and the theoretical maximum force is 801 kgf at 1.0 MPa.
No, it is not dimensionally interchangeable with ISO 15552 brackets. It shares mounting accessories with the AirTAC SC series only, such as LB foot and FA flange. Because this model includes the -S magnet, you can directly mount CMSG, DMSG, or EMSG sensors in the profile groove.
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