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AirTAC SAU Series · Profile-Type Cylinder

Airtac SAU Standard Air Cylinder SAU80X135

The AirTAC Airtac SAU Standard Air Cylinder SAU80X135 is a genuine double-acting profile-type standard air cylinder with a Ø80mm bore and 135mm stroke, 3/8" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.

  • BoreØ80 mm
  • Stroke135 mm
  • Port size3/8"
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 28 mm
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About the Airtac SAU Standard Air Cylinder SAU80X135

The AirTAC SAU80X135 is a double-acting profile-type cylinder featuring an extruded aluminum barrel. It is purposefully shorter than an ISO 15552 cylinder of the same 80 mm bore, providing a space advantage in compact machinery. It delivers a push force of 2513 N and a pull force of 2268 N at 0.5 MPa, operating on a 3/8 inch port with a 25 mm piston rod.

For practical sizing, plan for a safe working load of about 1508 N at 0.5 MPa, accounting for seal friction and smooth travel. This translates to lifting roughly 128 kg vertically with a 2:1 safety margin. The unit includes adjustable air cushions at both ends to decelerate the piston near stroke end. Note that this specific SKU lacks the -S magnet, meaning it cannot support CMSG, DMSG, or EMSG magnetic switches.

Airtac SAU Standard Air Cylinder SAU80X135 Technical Specifications

ModelAirtac SAU Standard Air Cylinder SAU80X135
SeriesSAU profile-type cylinder
Bore sizeØ80 mm
Stroke135 mm
Acting typeDouble acting
Port size3/8"
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 28 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAU Standard Air Cylinder SAU80X135

SAUProfile-type standard cylinder series.
80Bore size in mm.
×135Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.

Where the Airtac SAU Standard Air Cylinder SAU80X135 Is Used

precision_manufacturing

Injection Mold Clamping

Provides 2513 N of push force at 0.5 MPa to secure mid-sized injection mold halves, utilizing the 135 mm stroke to clear the mold during part ejection.

conveyor_belt

Package Diverting Arm

Acts as a compact diverter on a packaging line, extending 135 mm to push heavy cartons onto a secondary track without consuming excessive frame length.

warehouse

Pallet Stopper Gate

Functions as a robust stop gate on a roller conveyor, using its 128 kg vertical lift equivalent to halt loaded pallets before a wrapping station.

Is the Airtac SAU Standard Air Cylinder SAU80X135 the Right Cylinder?

When sizing this 80 mm bore, compare it to adjacent options: the 63 mm bore yields 1559 N push at 0.5 MPa, while the 100 mm bore provides 3927 N. This SAU80X135 strikes a balance for medium-heavy loads. It shares mounting accessories with the AirTAC SC series, including LB foot, FA/FB flange, and CA/CB clevis brackets. A rod knuckle (I, Y, F, or U) can also be fitted.

Because this is a standard double-acting cylinder, it will not hold a load if air pressure is lost or the valve is centered; the piston will drift. The adjustable cushion only slows travel at the end of the stroke and does not act as a brake. For suspended or vertical loads that must remain in place during air loss, install an external rod lock or a pilot-operated check valve.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
Ask an Engineer

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAU Standard Air Cylinder SAU80X135 FAQ

The SAU80X135 has an 80 mm bore and uses a 3/8 inch port. The force output is 2513 N push and 2268 N pull at 0.5 MPa, 3518 N push at 0.7 MPa, 4523 N push at 0.9 MPa, and a theoretical maximum of 513 kgf at 1.0 MPa.

It is not an ISO 15552 cylinder, but it shares mounting dimensions with the AirTAC SC series, so you can use SC-series LB, FA, FB, CA, and CB accessories. Additionally, this specific SKU does not have a magnet, so it cannot accept CMSG, DMSG, or EMSG sensors.

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