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AirTAC SAU Series · Profile-Type Cylinder

Airtac SAU Standard Air Cylinder SAU80X35

The AirTAC Airtac SAU Standard Air Cylinder SAU80X35 is a genuine double-acting profile-type standard air cylinder with a Ø80mm bore and 35mm stroke, 3/8" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.

  • BoreØ80 mm
  • Stroke35 mm
  • Port size3/8"
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 28 mm
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About the Airtac SAU Standard Air Cylinder SAU80X35

The AirTAC SAU80X35 is a double-acting profile-type cylinder with a 35 mm stroke. Built with an extruded aluminum barrel, it is physically shorter than an ISO 15552 cylinder of the same 80 mm bore, saving valuable machine space. It delivers a push force of 2513 N and a pull force of 2268 N at 0.5 MPa, utilizing a 3/8 inch port and an M20x1.5 rod thread.

For practical sizing, plan for a safe working load of about 1508 N at 0.5 MPa to account for seal friction, rather than the maximum theoretical rating. This translates to safely lifting about 128 kg vertically with a 2:1 margin. Since this specific SKU lacks the -S magnet, it cannot accept CMSG, DMSG, or EMSG sensor switches. If your environment exceeds 70 C, you can specify the Viton H high-temperature seal option for up to 150 C operation.

Airtac SAU Standard Air Cylinder SAU80X35 Technical Specifications

ModelAirtac SAU Standard Air Cylinder SAU80X35
SeriesSAU profile-type cylinder
Bore sizeØ80 mm
Stroke35 mm
Acting typeDouble acting
Port size3/8"
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 28 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAU Standard Air Cylinder SAU80X35

SAUProfile-type standard cylinder series.
80Bore size in mm.
×35Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.

Where the Airtac SAU Standard Air Cylinder SAU80X35 Is Used

precision_manufacturing

Injection Mold Clamping

Provides 2513 N of push force at 0.5 MPa to secure smaller injection mold halves, leveraging the compact profile to fit within tight press tooling.

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Heavy Package Diverter

Pushes heavy pallets or crates along a sorting line using a short 35 mm stroke, where the 128 kg vertical lift equivalent ensures robust actuation.

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Press Ejection System

Ejects dense formed parts from a mechanical press, utilizing the 3/8 inch port for rapid air exhaust and fast 30-800 mm/s cycling.

Is the Airtac SAU Standard Air Cylinder SAU80X35 the Right Cylinder?

When sizing this 80 mm bore, compare it to its neighbors: a 63 mm bore yields 1559 N push at 0.5 MPa, while a 100 mm bore provides 3927 N. Choose the SAU80X35 when you need roughly 2513 N of push force within a very tight footprint. You can mount it using AirTAC SC-series accessories like LB foot brackets, FA/FB flanges, or CA/CB clevises.

Remember that a standard cylinder drifts when air is lost or a valve centers; the adjustable 28 mm air cushions only decelerate the piston near the end of travel and do not act as a brake. To hold a load securely, install an external rod lock or a pilot-operated check valve.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAU Standard Air Cylinder SAU80X35 FAQ

The SAU80X35 has an 80 mm bore and uses a 3/8 inch port. It generates 2513 N push and 2268 N pull at 0.5 MPa, 3518 N push at 0.7 MPa, and a theoretical maximum of 513 kgf at 1.0 MPa.

It is not an ISO 15552 cylinder; mounting accessories must match the AirTAC SC series, such as LB, FA, FB, CA, or CB brackets. Additionally, this SKU lacks the -S magnet, so it cannot accept CMSG, DMSG, or EMSG magnetic switches.

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Standard models usually ship in 3-4 days.

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Related AirTAC SAU Cylinders

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