This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAIJ80X80-10S — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAIJ80X80-10S in place of this model. The SAI replacement keeps the same ISO 15552 mounting interface, bore, stroke, output force and accessories, so it drops straight into existing fixtures. It is the current-production version of this cylinder with an upgraded piston seal.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S
The AirTAC Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S is a double-acting ISO 15552 (orig. ISO 6431) profile-barrel cylinder with a Ø80mm bore and 80mm stroke, G3/8 air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAIJ80X80-10S, which matches its ISO interface, bore, stroke, force and mounting.
- BoreØ80 mm
- Stroke80 mm
- Port sizeG3/8
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAIJ80X80-10S
About the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S
The AirTAC SIJ80X80-10S is a discontinued double-acting single-rod ISO 15552 adjustable-stroke cylinder. An external stop screw lets you trim the extend stroke by up to 10 mm on-site, giving a usable 70-80 mm extend window from the 80 mm nominal maximum. The 80 mm bore delivers 2513 N push and 2268 N pull at 0.5 MPa, peaking at 4523 N push at 0.9 MPa. It features a Ø25 mm rod, M20x1.5 rod thread, 36 mm adjustable air cushions, a G3/8 port, and a built-in piston magnet (-S) for legacy CS1-B/DS1-B sensors.
With SIJ now end-of-life, the exact drop-in replacement is the SAIJ80X80-10S, reusing the same ISO 15552 mounting interface, force, and adjust window. The SAIJ upgrade introduces a two Y-shaped one-way piston seal for lower start-up pressure and longer life. For sizing, a safe working load is roughly 1508 N (60% of the 0.5 MPa push), yielding a 128 kg vertical lift with a 2:1 margin. Note the stop screw sets end position but is not a load lock; for held loads use an external rod lock or SAIL/BSAI variant.
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S Technical Specifications
| Model | Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S |
|---|---|
| Series | SI ISO 15552 profile cylinder (discontinued) |
| Replacement | SAIJ80X80-10S |
| Bore size | Ø80 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G3/8 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SI datasheet (now discontinued). The SAIJ80X80-10S carries the same ISO 15552 ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø80mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 2513 N | 2268 N |
| 0.7 MPa | 3519 N | — |
| Max (@1.0 MPa) | 513 kgf | |
The SAIJ80X80-10S produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S
| SI | ISO 15552 profile-barrel cylinder (discontinued). |
|---|---|
| 80 | Bore size in mm. |
| ×80 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SI-family variants: SID (double rod), SIJ (adjustable stroke) — each maps to its SAI equivalent (SID→SAID, SIJ→SAIJ). Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B).
Where the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S Is Used
Press Fit Stops
Trimming the extend stroke by up to 10 mm on-site allows precise positioning for light press-fit operations without machining custom spacers.
Transfer Diverter
Field-tuning the 70-80 mm extend endpoint lets operators adjust a diverter gate exactly to profile height changes on the line.
Carton Forming
The external stop screw provides a hard mechanical end position for consistent carton folding depth, adjustable per format.
Replacing the Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S with the SAIJ80X80-10S
To replace the discontinued SIJ80X80-10S, order the drop-in SAIJ80X80-10S, keeping the same 80 mm bore, 80 mm stroke, 10 mm adjust window, G3/8 port, and -S magnet. To size both ways: the neighbouring 63 mm bore yields 2182 N push at 0.7 MPa, while the 100 mm bore yields 5497 N push at 0.7 MPa. Choose the 10 mm adjust window when you need precise 70-80 mm extend endpoint tuning on-site. Mounting is fully ISO 15552 interchangeable (Basic, FA, LB, TC). The -S suffix provides a piston magnet for legacy CS1-B/DS1-B switches (the SAIJ uses current AirTAC switches). For strokes >=300 mm, verify side-load limits to prevent rod binding.
Replacement checklist
- ✓ Same ISO 15552 interface → SAIJ80X80-10S
- ✓ Same bore / stroke / force
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S) for sensors?
- ✓ Mounting reused (FA/FB/CA/CB/CR/LB/TC)
Airtac SIJ80 Dual Axis Adjustable Cylinder SIJ80X80-10S FAQ
Yes, the SIJ80X80-10S is discontinued. The exact drop-in replacement is the SAIJ80X80-10S, which shares the same ISO 15552 interface, 80 mm bore, 80 mm stroke, 10 mm adjust window, G3/8 port, and mounting. The SAIJ features an upgraded two Y-shaped one-way piston seal for longer life.
The 80 mm bore provides 2513 N push and 2268 N pull at 0.5 MPa, 3518 N push at 0.7 MPa, and 4523 N push at 0.9 MPa (theoretical max 513 kgf at 1.0 MPa). The external stop screw window is 10 mm, allowing you to trim the nominal 80 mm extend stroke down to 70 mm on-site. The stop sets end position and is not a load lock.
Related AirTAC SAI Cylinders
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