Airtac SAI100 Standard Air Cylinder SAI100AX230S
The AirTAC Airtac SAI100 Standard Air Cylinder SAI100AX230S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 230mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ100 mm
- Stroke230 mm
- Port sizeG1/2
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 36 mm
About the Airtac SAI100 Standard Air Cylinder SAI100AX230S
The AirTAC SAI100X230-S is a double-acting ISO 15552 profile cylinder engineered for heavy-duty automation. Delivering a robust 3927 N of push force at 0.5 MPa and 5497 N at 0.7 MPa, it is built to execute demanding transitions over its 230 mm travel. Because 230 mm falls outside the standard incremental chart, this specific length is manufactured as a made-to-order stroke.
This configuration includes a SUS420J2 stainless steel piston rod (material code A) for superior corrosion resistance compared to standard carbon steel. The -S suffix indicates an integrated magnet, allowing seamless position detection using DMSE or CMSE sensor switches seated in the dual-sided extruded barrel grooves.
Airtac SAI100 Standard Air Cylinder SAI100AX230S Technical Specifications
| Model | Airtac SAI100 Standard Air Cylinder SAI100AX230S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 230 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAI100 Standard Air Cylinder SAI100AX230S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×230 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAI100 Standard Air Cylinder SAI100AX230S Is Used
Heavy Stamping Press
Provides the 5497 N push force at 0.7 MPa required to actuate large metal forming and stamping dies over a 230 mm travel distance.
Pallet Divertor
Shifts heavy palletized goods between adjacent conveyor lanes, utilizing the 100 mm bore's high thrust and 230 mm stroke to clear the transfer zone.
Automated Welding Clamp
Secures thick steel assemblies at the 230 mm extended position, while the SUS420J2 rod resists weld spatter and shop floor moisture.
Is the Airtac SAI100 Standard Air Cylinder SAI100AX230S the Right Cylinder?
If your assembly requires less than 3927 N of push force at 0.5 MPa, stepping down to the 80 mm bore variant yields 2513 N, saving space and air consumption. Conversely, moving up to the 125 mm bore provides 6136 N for heavier payloads. Since the 230 mm stroke is non-standard, expect a slightly longer lead time compared to standard catalog strokes.
At 230 mm of travel, side loads can induce bending moments on the rod bearing. For optimal longevity, ensure the load is guided externally or utilize a guided cylinder assembly. To hold a load safely in the event of air pressure loss, select the SAIL pneumatic lock variant or integrate an external pilot-operated check valve, as the standard air cushion only decelerates the piston near stroke end and does not brake or hold position.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAI100 Standard Air Cylinder SAI100AX230S FAQ
At 0.5 MPa operating pressure, this 100 mm bore cylinder generates 3927 N of push force and 3681 N of pull force. At 0.7 MPa, the push force increases to 5497 N.
Yes, the SAI100X230-S shares the exact ISO 15552 mounting interface and G1/2 port, making it dimensionally interchangeable with other ISO 15552 profile cylinders without altering your existing machine footprints.
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