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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI100 Standard Air Cylinder SAI100X5

The AirTAC Airtac SAI100 Standard Air Cylinder SAI100X5 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 5mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke5 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI100 Standard Air Cylinder SAI100X5

The AirTAC SAI100X5 is a double-acting ISO 15552 profile cylinder engineered for compact, high-force movements. Delivering a substantial 3927 N of push force at just 0.5 MPa, this 100 mm bore actuator is built to excel in heavy-duty tasks requiring minimal travel. Its extruded aluminum barrel design omits tie-rods, providing a clean exterior that matches the ISO 15552 mounting interface perfectly.

Because this specific configuration lacks a magnet, it does not support Hall-effect sensing out of the box. However, the extruded barrel still features dual-sided sensor grooves ready for CMSE or DMSE switches if you later upgrade to an -S variant. Furthermore, the standard carbon steel piston rod provides excellent tensile strength for industrial environments.

Airtac SAI100 Standard Air Cylinder SAI100X5 Technical Specifications

ModelAirtac SAI100 Standard Air Cylinder SAI100X5
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke5 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N—
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI100 Standard Air Cylinder SAI100X5

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×5Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI100 Standard Air Cylinder SAI100X5 Is Used

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Heavy-Duty Clamping

Provides immense 3927 N clamping force at 0.5 MPa to secure heavy metal workpieces during machining or welding operations.

factory

Short-Stroke Pressing

Ideal for spot-forming or stamping tasks where a 5 mm stroke is sufficient to apply 5497 N of force at standard 0.7 MPa shop pressure.

engineering

Robotic End Effectors

Serves as a compact, high-power gripper or pusher mechanism on automated assembly lines requiring massive force in a small footprint.

Is the Airtac SAI100 Standard Air Cylinder SAI100X5 the Right Cylinder?

Choosing the 100 mm bore is ideal when the 80 mm counterpart falls short. For context, the neighboring 80 mm bore provides 2513 N of push force at 0.5 MPa, whereas this 100 mm unit steps up to 3927 N at the same pressure. The extremely short 5 mm stroke is optimal for high-force clamping or pressing operations where full extension is unnecessary.

As a double-acting cylinder, air pressure actively controls both the extend and retract strokes. If your machinery loses air supply, the piston cannot hold a load and will drift. For applications requiring fail-safe position holding, consider the SAIL (air-released lock) or BSAI (bidirectional clamp-lock) variants. This unit features a PT tapered port thread and uses standard carbon steel rod material.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI100 Standard Air Cylinder SAI100X5 FAQ

At a working pressure of 0.5 MPa, the SAI100X5 delivers 3927 N of push force and 3681 N of pull force. At 0.7 MPa, the push force increases to 5497 N.

Yes, the SAI100X5 is dimensionally interchangeable per ISO 15552. Its standardized mounting interface allows it to serve as a drop-in replacement for other ISO 15552 profile cylinders.

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