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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI100 Standard Air Cylinder SAI100X500S

The AirTAC Airtac SAI100 Standard Air Cylinder SAI100X500S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 500mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke500 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI100 Standard Air Cylinder SAI100X500S

The AirTAC SAI100X500-S is a double-acting ISO 15552 profile cylinder featuring a 100mm bore and 500mm stroke. It delivers a robust 3927N push force at 0.5MPa, making it well-suited for heavy-duty automation tasks requiring substantial travel. The extruded aluminum barrel design omits tie-rods for a clean exterior.

Equipped with a magnetic piston (-S), this model seamlessly integrates CMSE and DMSE sensor switches via the dual-sided sensor grooves. It utilizes a standard carbon steel piston rod and PT tapered port threads, ensuring reliable and leak-free pneumatic connections in demanding industrial environments.

Airtac SAI100 Standard Air Cylinder SAI100X500S Technical Specifications

ModelAirtac SAI100 Standard Air Cylinder SAI100X500S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke500 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N—
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI100 Standard Air Cylinder SAI100X500S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×500Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI100 Standard Air Cylinder SAI100X500S Is Used

precision_manufacturing

Heavy Material Lifts

Ideal for elevating heavy metal sheets or structural components over a 500mm travel distance where 3927N of thrust at 0.5MPa is required.

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Long-Stroke Diverters

Handles large product routing on wide conveyor systems, using the full 500mm extension to push heavy pallets into secondary processing lanes.

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Automated Pressing

Provides steady, powerful clamping and pressing forces for assembly lines, benefiting from the dual-sided sensor grooves for precise end-position verification.

Is the Airtac SAI100 Standard Air Cylinder SAI100X500S the Right Cylinder?

Providing 3927N of push force at 0.5MPa, this 100mm bore is a significant step up from the 63mm bore (1559N), ideal when mid-sized actuators lack the necessary thrust for moving heavy jigs. For applications needing even higher force, the 125mm bore offers 6136N. At a 500mm stroke, the extended rod is highly susceptible to bending under side loads; utilizing an external guide rail or a fully guided cylinder is strongly recommended to prevent premature rod-bearing wear.

This cylinder serves as a dimensionally interchangeable drop-in replacement for other ISO 15552 profile cylinders. To match this specific unit, select a 100mm bore, 500mm stroke, PT G1/2 port, FA or FB flange mounting, and ensure the -S magnet option is included for sensor compatibility. Note that this standard cylinder relies on adjustable air cushions to decelerate the piston at stroke ends; it will not hold a load if air pressure is lost. For position holding, consider the SAIL or BSAI locking variants.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI100 Standard Air Cylinder SAI100X500S FAQ

At a 0.5MPa operating pressure, this 100mm bore cylinder provides 3927N of push force and 3681N of pull force. At 0.7MPa, the push force increases to 5497N.

Yes, the SAI100X500-S is a genuine ISO 15552 profile cylinder, making its mounting interface dimensionally interchangeable with other ISO 15552 cylinders from various manufacturers.

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