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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI80 Standard Air Cylinder SAI80X160S

The AirTAC Airtac SAI80 Standard Air Cylinder SAI80X160S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 160mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke160 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI80 Standard Air Cylinder SAI80X160S

The AirTAC SAI80X160-S is a double-acting ISO 15552 profile cylinder featuring an 80mm bore and 160mm stroke. It delivers a robust 2513 N of push force at 0.5 MPa, making it well-suited for medium-to-heavy industrial actuation. The extruded aluminum barrel design omits tie rods, providing a clean exterior that drops directly into standardized ISO 15552 mounting interfaces.

Equipped with a magnet for position sensing, this unit utilizes dual sensor grooves on both sides of the barrel for direct mounting of CMSE or DMSE reed switches. The standard carbon steel piston rod offers excellent durability for general pneumatic environments, while the adjustable air cushions at both ends ensure smooth deceleration across its 30-800 mm/s speed range.

Airtac SAI80 Standard Air Cylinder SAI80X160S Technical Specifications

ModelAirtac SAI80 Standard Air Cylinder SAI80X160S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke160 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI80 Standard Air Cylinder SAI80X160S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×160Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI80 Standard Air Cylinder SAI80X160S Is Used

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Automated Pressing

Provides 2513 N of thrust at 0.5 MPa for assembling components and light stamping operations.

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Material Diverters

Drives heavy-duty diverter arms and sorting gates on high-throughput packaging lines.

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Clamping Fixtures

Secures heavy workpieces during machining or welding processes with reliable actuation.

Is the Airtac SAI80 Standard Air Cylinder SAI80X160S the Right Cylinder?

When sizing this 80mm bore actuator, stepping down to a 63mm variant yields 1559 N of push force at 0.5 MPa, whereas moving up to a 100mm bore provides 3927 N. Because this is a 160mm stroke, side-load stress on the rod bearing is minimal, but always ensure proper alignment to prevent premature seal wear. The PT tapered port threads are G3/8. For any application requiring the load to be held in place during a loss of air pressure, note that the standard adjustable cushion only decelerates motion and does not function as a brake; an external pilot-operated check valve or the AirTAC BSAI clamp-lock variant would be required.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI80 Standard Air Cylinder SAI80X160S FAQ

At 0.5 MPa, this 80mm bore cylinder provides 2513 N of push force and 2268 N of pull force. At the maximum operating pressure of 1.0 MPa, the theoretical push force reaches 513 kgf.

Yes, as a true ISO 15552 profile cylinder, its center-to-center mounting dimensions and port locations are standardized, making it a drop-in replacement for other ISO 15552 cylinders such as Festo or SMC equivalents.

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