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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI80 Standard Air Cylinder SAI80X475S

The AirTAC Airtac SAI80 Standard Air Cylinder SAI80X475S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 475mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke475 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI80 Standard Air Cylinder SAI80X475S

The AirTAC SAI80X475-S is a double-acting ISO 15552 profile cylinder engineered to deliver 2513 N of push force and 2268 N of pull force at 0.5 MPa. This 80 mm bore unit with a 475 mm stroke is built for rigorous automated handling. The integrated magnet (-S) enables seamless position feedback when paired with CMSE or DMSE switches mounted directly into the extruded aluminum barrel grooves.

Constructed with a robust carbon steel piston rod and standard TPU seals, this model handles operating pressures from 0.15-1.0 MPa. The adjustable air cushions at both ends absorb kinetic energy, ensuring smooth deceleration at speeds up to 800 mm/s.

Airtac SAI80 Standard Air Cylinder SAI80X475S Technical Specifications

ModelAirtac SAI80 Standard Air Cylinder SAI80X475S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke475 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI80 Standard Air Cylinder SAI80X475S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×475Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI80 Standard Air Cylinder SAI80X475S Is Used

precision_manufacturing

Automated Press Clamping

Provides reliable 2513 N clamping force at 0.5 MPa for securing heavy sheet metal components during robotic welding or machining operations.

conveyor_belt

Pallet Diverting

Extends 475 mm to push heavy product pallets from a main conveyor line onto secondary packaging tracks with smooth, cushioned deceleration.

warehouse

Vertical Lift Gates

Actuates large material handling safety gates, using the magnetic piston to confirm fully open and closed positions for interlock systems.

Is the Airtac SAI80 Standard Air Cylinder SAI80X475S the Right Cylinder?

Select this 80 mm bore when a 63 mm cylinder lacks thrust, specifically needing more than the 1559 N push force of the smaller bore at 0.5 MPa. Conversely, if your application requires less than 2200 N, stepping down to the 63 mm variant saves space and air consumption. The PT tapered port thread guarantees a tight, leak-free pneumatic connection.

Because the 475 mm stroke creates an extended rod length, avoid mounting loads directly to the rod end to prevent rod-bearing bending and premature seal wear under side load. Implement an external guide rail or select a twin-rod guided cylinder for heavy off-center loads. Note that standard SAI cylinders drift when air pressure is removed; utilize the BSAI clamp-lock variant if the mechanism must hold position during an emergency stop or pressure loss.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI80 Standard Air Cylinder SAI80X475S FAQ

At 0.5 MPa, this 80 mm bore cylinder generates 2513 N of push force and 2268 N of pull force. If operating at 0.7 MPa, the push force increases to 3518 N.

Yes, the SAI80X475-S is dimensionally interchangeable per ISO 15552. It serves as a drop-in replacement for other ISO 15552 profile cylinders with matching 80 mm bore and 475 mm stroke specifications.

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