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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 85mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke85 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S

The AirTAC SAIJ80X85-40-S is a double-acting, single-rod ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. With a nominal 85 mm stroke and a 40 mm adjustment range, it provides a highly flexible usable travel window of 45 to 85 mm. This allows for precise end-position tuning during commissioning without the need to swap out the cylinder or add external stops. The extruded aluminum barrel includes sensor grooves on both sides, and this -S variant includes a magnet for use with CMSE reed and DMSE electronic solid-state switches.

Delivering robust performance, this 80 mm bore generates 2513 N of push force at 0.5 MPa and up to 4523 N at 0.9 MPa. The carbon steel rod features an M20x1.5 thread, and the cylinder uses PT tapered G3/8 ports. It supports a speed range of 30-800 mm/s and utilizes a reduced mounting set of Basic, FA, LB, TC, FTC, TCM1, and TCM2, omitting FB, CA, CB, and CR brackets. The rear adjuster acts purely as a travel stop to set the retract end, not as a lock, meaning it cannot hold the load without live air pressure.

Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke85 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×85Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S Is Used

tune

Machine Changeover

Dial in the exact retract distance from 45 to 85 mm during product size changes on a packaging line without replacing hardware.

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End-Position Tuning

Fine-tune the final end-stop at commissioning to compensate for mechanical tolerances, using the rear screw rather than adding shims.

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Variable Assembly Stops

Set distinct stroke lengths for different workpiece heights on an assembly station by adjusting the travel window as needed.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S the Right Cylinder?

Choose this 80 mm bore when your application requires the 2513 N push force at 0.5 MPa, stepping up from a 63 mm bore that provides 1559 N. The adjustable 45-85 mm travel window is ideal for machine setups requiring variable end stops or frequent product-size changeovers, offering setup flexibility that a fixed-stroke SAI cylinder cannot match. For load-holding requirements without continuous live air pressure, this cylinder is insufficient, as the rear adjuster is only a stop; consider an AirTAC SAIL or BSAI locking cylinder instead.

When replacing an ISO 15552 cylinder, match the 80 mm bore, 85 mm nominal stroke, 40 mm adjustment, PT G3/8 port, and the appropriate mounting bracket. The carbon steel rod and M20x1.5 thread provide excellent durability, though at 85 mm stroke, side-load risks are minimal, and standard mounting is sufficient without external guides.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80X85-40S FAQ

The 80 mm bore generates 2513 N of push force at 0.5 MPa and 4523 N at 0.9 MPa, with a pull force of 2268 N at 0.5 MPa.

The rear adjuster screw lets you shorten the 85 mm nominal stroke by up to 40 mm, creating a usable travel window of 45 to 85 mm to fine-tune the retract end position.

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