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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 90mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke90 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20

The AirTAC SAIJ80X90-20 is a double-acting, single-rod ISO 15552 profile cylinder equipped with a rear stroke adjuster. It features an 80mm bore generating 2513N of push force at 0.5MPa, paired with a 90mm nominal stroke that can be precisely dialed back by up to 20mm. This yields a 70-90mm usable travel window, allowing you to fine-tune the retract end position during commissioning without adding external stops.

The extruded aluminum barrel incorporates sensor grooves on both sides for flexible switch mounting. It uses a G3/8 port and a robust 25mm carbon steel rod with an M20x1.5 thread, providing excellent resistance to side loads. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2, deliberately omitting FB, CA, CB, and CR configurations.

Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20 Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80X90-20
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke90 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×90Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20 Is Used

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End-Position Tuning

Dial in the exact 70-90mm retract distance during machine setup to perfect product seating without machining custom spacers.

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Product Changeovers

Quickly adjust the stroke by up to 20mm on a packaging line to accommodate different carton sizes on the fly.

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Assembly Clamping

Leverage the 2513N push force at 0.5MPa to secure heavy components, using the adjuster to prevent over-travel.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20 the Right Cylinder?

Choose this 80mm bore if your application requires roughly 2513N push force at 0.5MPa, stepping up from a 63mm bore (1559N) or down from a 100mm bore (3927N). The adjustable 70-90mm travel window is ideal for product-size changeovers on a packaging line, replacing the need to swap out a fixed-stroke SAI cylinder. The 25mm rod and M20x1.5 thread handle high mechanical stress well.

Remember that the rear adjuster functions strictly as a travel stop, not a locking device; the cylinder cannot hold a load without live air pressure. For fail-safe load holding, consider an AirTAC SAIL or BSAI cylinder. When replacing an ISO 15552 unit, match the 80mm bore, 90mm stroke, 20mm adjustment, PT port thread, and mounting style. This unit omits the -S magnet, so it requires external sensors if position detection is needed.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80X90-20 FAQ

At 0.5MPa operating pressure, this 80mm bore cylinder provides 2513N of push force and 2268N of pull force. It can reach a maximum push force of 4523N at 0.9MPa.

The rear adjuster acts as a mechanical stop that shortens the 90mm nominal stroke by up to 20mm, creating a 70-90mm usable travel window. It only sets the end position and does not lock the load without air pressure.

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