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AirTAC SAU Series · Profile-Type Cylinder

Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S

The AirTAC Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S is a genuine double-acting profile-type standard air cylinder with a Ø80mm bore and 145mm stroke, 3/8" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.

  • BoreØ80 mm
  • Stroke145 mm
  • Port size3/8"
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 28 mm
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About the Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S

The AirTAC SAUJ80X145-100S is a double-acting single-rod profile cylinder with an on-site stroke adjustment window of 100mm. You can trim the extend stroke from the 145mm maximum down to 45mm via an external stop screw. It features a 3/8 inch port, an M20x1.5 rod thread, and 28mm adjustable air cushions. The extruded aluminum profile barrel makes it shorter than an ISO 15552 cylinder of the same bore.

This 80mm bore generates 2513N push and 2268N pull at 0.5MPa, scaling to 4523N push at 0.9MPa. For sizing, the safe working load is roughly 1508N (about 60 percent of the 0.5MPa push force), translating to a 128kg vertical lift with a 2:1 margin. The -S suffix means a built-in magnet is present for CMSG, DMSG, or EMSG sensors.

Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S Technical Specifications

ModelAirtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S
SeriesSAU profile-type cylinder
Bore sizeØ80 mm
Stroke145 mm
Acting typeDouble acting
Port size3/8"
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 28 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S

SAUProfile-type standard cylinder series.
80Bore size in mm.
×145Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.

Where the Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S Is Used

precision_manufacturing

Variable Depth Boring

Machining stations that need field-tuning of the extend stroke to accommodate different material thicknesses without swapping cylinders.

packaging

Adjustable Carton Sealing

Packaging lines handling varied box heights use the 100mm stop screw window to precisely set the pressing depth on the fly.

warehouse

Tiered Pallet Positioning

Warehousing systems that push loads to multiple pallet tiers by mechanically limiting the extend stroke via the external stop.

Is the Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S the Right Cylinder?

When sizing this unit, look at the neighboring bores: the 63mm bore yields 1559N push at 0.5MPa, while the 100mm bore yields 3927N. Choose the 80mm bore when your application demands exactly 2513N push at 0.5MPa. Select this SAUJ model over a fixed-stroke SAU cylinder when your machine build requires field-tuning the extend end position without buying new hardware. The 100mm adjust window lets you refine the stroke on-site. Mounting options include Basic, FA flange, and LB foot brackets, compatible with the AirTAC SC series. The -S option provides a piston magnet for electronic or reed switches. For strokes at or above 300mm, always use external guide rails to prevent side-load damage.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAUJ80 Adjustable Stroke Cylinder SAUJ80X145-100S FAQ

This 80mm bore cylinder delivers 2513N push and 2268N pull at 0.5MPa, 3518N push at 0.7MPa, 4523N at 0.9MPa, and a theoretical max of 513kgf at 1.0MPa. The external stop screw allows you to shorten the extend stroke by up to 100mm, giving a usable range of 45-145mm.

An external stop screw mechanically sets the extend end position, letting you trim the stroke on-site. This stop is not a load lock. A plain cylinder drifts on air loss and the 28mm air cushions only decelerate near the stroke end. To hold a load securely, install an external rod lock or a pilot-operated check valve.

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