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AirTAC MBL Series · Aluminum-Barrel Mini Cylinder

Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U

The AirTAC Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U is a genuine double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 80mm stroke, 1/8" air ports and a fixed rubber bumper. Its compact riveted body suits push, hold and clamp motion in tight machine spaces.

  • BoreØ25 mm
  • Stroke80 mm
  • Port size1/8"
  • Acting typeDouble acting
  • Rod threadM10×1.25
  • CushionRubber bumper (MBLC variant: adjustable air cushion)
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About the Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U

The AirTAC MBL25X80U is a compact double-acting aluminum mini round cylinder engineered for tight machine spaces. It delivers a 245 N push and 206 N pull force at 0.5 MPa, making this 80 mm stroke variant well suited for small part ejection or lightweight gating tasks. As a genuine AirTAC component, it features a Ø10 mm carbon steel piston rod protected by a 20 µm hard-chrome plating to resist wear and corrosion in dynamic applications.

This specific SKU utilizes a rigid U flat-end back cover for fixed rear mounting. The riveted rolling-packed barrel crimps the front and rear covers directly to the aluminum tube, keeping the footprint exceptionally light, though it is not designed to be disassembled like a traditional tie-rod cylinder. Because this model lacks the -S suffix, it cannot accept a CMSG, DMSG, or EMSG position sensor. End-of-stroke deceleration relies on a fixed rubber bumper rather than an adjustable air cushion.

Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U Technical Specifications

ModelAirtac MBL Aluminum Alloy Mini Cylinder MBL25X80U
SeriesMBL aluminum-barrel mini round cylinder
Bore sizeØ25 mm
Stroke80 mm
Acting typeDouble acting
Port size1/8"
Rod threadM10×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionRubber bumper (MBLC variant: adjustable air cushion)
Max strokeUp to 500 mm

Specifications follow the official AirTAC MBL series datasheet. Confirm against the product label before installation. Standard stroke to 500 mm (special order to 800 mm). Thread options: PT / G / NPT.

Theoretical Output Force (Ø25mm)

PressurePush forcePull force
0.5 MPa245 N206 N
0.7 MPa344 N—
Max (@1.0 MPa)50 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U

MBLAluminum-barrel mini round cylinder, double acting.
25Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related variants: MBLC (adjustable cushion), MBLD (double rod), MBLJ (adjustable stroke), MSBL/MTBL (single acting).

Where the Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U Is Used

precision_manufacturing

Electronic Component Ejection

Provides 245 N of push at 0.5 MPa to eject PCBs or small plastic housings from tight test fixtures without damaging delicate traces.

memory

Pick-and-Place Gating

Actuates small diverter arms in semiconductor handling lines where the 80 mm stroke and lightweight aluminum body minimize moving mass.

packaging

Carton Flap Folding

Folds lightweight cardboard end-flaps on compact packaging machines, utilizing the 206 N pull force to retract the mechanism quickly.

Is the Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U the Right Cylinder?

If you need slightly less force, the neighboring Ø20 bore provides 157 N of push at 0.5 MPa, whereas stepping up to the Ø32 bore yields 402 N for heavier resistance. The fixed rubber bumper handles standard cycle impacts, but choose the MBLC variant if your process requires an adjustable air cushion for heavier moving masses. Since this is a double-acting cylinder, it requires live air pressure to both extend and retract; it will not hold a load if air is lost or exhausted, so fit an external pilot-operated check valve if position retention is mandatory. This U flat-end rear mounts rigidly, and replacement requires matching the 25 mm bore, 80 mm stroke, G1/8 port, PT thread form, and no magnet.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (LB / FA / SDB) and back cover (CA pivot / U flat-end).
  • check Installation by qualified personnel per AirTAC docs.

Airtac MBL Aluminum Alloy Mini Cylinder MBL25X80U FAQ

At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force reaches 343 N. The maximum theoretical force is 50 kgf at 1.0 MPa, with an operating pressure range of 0.15-1.0 MPa.

This specific SKU lacks a built-in magnet, so CMSG, DMSG, or EMSG sensor switches cannot be fitted. Additionally, the base MBL uses a fixed rubber bumper for end-of-stroke impact absorption; if you need adjustable air cushioning to slow down heavier loads, select the MBLC variant instead.

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