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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI100 Standard Air Cylinder SAI100AX80S

The AirTAC Airtac SAI100 Standard Air Cylinder SAI100AX80S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 80mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke80 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI100 Standard Air Cylinder SAI100AX80S

The AirTAC SAI100X80-S is a double-acting ISO 15552 profile cylinder engineered for heavy-duty automation. Delivering a substantial push force of 3927 N at 0.5 MPa, this 100mm bore unit is built to handle high-load transfer and clamping operations. The 80mm stroke provides compact actuation where aggressive thrust is required but space is limited.

This configuration features a SUS420J2 stainless steel piston rod for superior corrosion and wear resistance compared to standard carbon steel. Equipped with a built-in magnet (-S), the extruded aluminum barrel includes sensor grooves on both sides for seamless mounting of CMSE or DMSE reed switches. Fluid ports utilize PT tapered threads, and adjustable air cushions at both ends absorb end-of-stroke impact.

Airtac SAI100 Standard Air Cylinder SAI100AX80S Technical Specifications

ModelAirtac SAI100 Standard Air Cylinder SAI100AX80S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke80 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI100 Standard Air Cylinder SAI100AX80S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×80Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI100 Standard Air Cylinder SAI100AX80S Is Used

precision_manufacturing

Heavy-Duty Stamping

Provides the robust 3927 N push force necessary to form and stamp thick-gauge metal components in automated press lines.

factory

Injection Mold Extraction

The SUS420J2 rod withstands humid molding environments while delivering reliable extraction of large molded parts from heavy machinery.

warehouse

Pallet Positioning

Uses its high thrust to push, align, and index fully loaded pallets at the end of high-throughput conveyor lines.

Is the Airtac SAI100 Standard Air Cylinder SAI100AX80S the Right Cylinder?

Selecting this 100mm bore is ideal when a 80mm bore (2268 N pull at 0.5 MPa) cannot meet your thrust requirements. If your application involves lateral loads, note that the standard SAI bearing is designed for axial force; an external guide rail should be used to prevent rod-binding. For applications requiring the load to stay fixed during a complete loss of air pressure, a standard cylinder will drift, so you must specify the SAIL lock or BSAI clamp-lock variant instead. As a true ISO 15552 profile cylinder, it offers a direct dimensional drop-in replacement for any standard 100mm bore, 80mm stroke, G1/2 port, double-acting cylinder with matching FA flange or LB foot mounting accessories.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI100 Standard Air Cylinder SAI100AX80S FAQ

At 0.5 MPa operating pressure, this 100mm bore cylinder generates a push force of 3927 N and a pull force of 3681 N. At 0.7 MPa, the push force increases to 5497 N.

Yes, the SAI100X80-S is dimensionally interchangeable per ISO 15552. You can drop it into existing setups matching the 100mm bore, 80mm stroke, G1/2 port, and standard mounting dimensions without altering the machine frame.

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Standard models usually ship in 3-4 days.

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