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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X80UH — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X80UH in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH

The AirTAC AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 80mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X80UH, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke80 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X80UH
$52.51 Limited legacy stock — confirm availability
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About the AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH

The AirTAC MAL40X80UH is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 80mm stroke. It delivers 628N push and 528N pull force at 0.5 MPa, utilizing a G1/4 port and a rigid U flat-end back cover. The direct drop-in replacement is the MBL40X80UH, which matches the bore, stroke, force, port, and mounting dimensions exactly.

This legacy unit features threaded front and back covers, whereas the current MBL uses a riveted rolling-packed body. The MAL40X80UH lacks a built-in magnet, meaning it cannot accept any position sensor. It relies on a fixed rubber bumper for end-of-stroke damping, and its carbon-steel rod is hardened with 20um chrome plating to resist wear.

AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH Technical Specifications

ModelAirTAC MAL40X80UH (Discontinued) -> MBL40X80UH
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X80UH
Bore sizeØ40 mm
Stroke80 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X80UH carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X80UH produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×80Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628N of push force at 0.5 MPa to eject small plastic parts from tight mold cavities, utilizing the 80mm stroke for a rapid retract.

conveyor_belt

Bottling Line Diverter

Actuates a routing gate on a 40mm bottling conveyor, using the rigid U flat-end to withstand repetitive lateral impact from passing containers.

inventory_2

Carton Flap Folder

Folds corrugated carton flaps at 880N push force under 0.7 MPa, fitting easily into compact packaging machine frames.

Replacing the AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH with MBL40X80UH

To replace the MAL40X80UH, order the MBL40X80UH. Verify your setup uses the default PT tapered port thread matching the G1/4 bore, and that your rear mounting uses the rigid U flat-end configuration. Because this SKU lacks the -S magnet, it cannot support a sensor; if you need position detection, upgrade to an MBL40X80S and use CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M. If your application requires an adjustable air cushion rather than the fixed rubber bumper, step up to the MBLC variant.

For sizing flexibility, stepping down to the 32mm bore yields 402N push at 0.5 MPa, while stepping up is not an option in this mini series as 40mm is the largest available bore. Remember that a plain cylinder does not hold its load when air pressure is lost; the rod will drift. For secure load holding, install an external rod lock or a pilot-operated check valve.

Upgrade checklist

  • ✓ Order the MBL40X80UH (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X80UH

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X80UH instead of this discontinued model.

AirTAC MAL40X80UH (Discontinued) -> MBL40X80UH FAQ

Yes, the AirTAC MAL40X80UH is discontinued. The exact drop-in replacement is the MBL40X80UH, which offers the same 40mm bore, 80mm stroke, 628N push force, G1/4 port, and U flat-end mounting. You can install the MBL without modifying the machine.

At 0.5 MPa, it provides 628N push and 528N pull force. At 0.7 MPa, push force is 880N, with a maximum theoretical force of 128 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor; you must order a model with -S for switch compatibility.

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Drop-in Upgrade

The MBL40X80UH replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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