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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S

The AirTAC Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 95mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke95 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S

The AirTAC SAIJ80X95-40-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to fine-tune the effective travel anywhere within a 55-95 mm window. Delivering 2513 N of push force at 0.5 MPa, it is built with a SUS304 stainless steel rod for superior corrosion resistance. The extruded aluminum barrel includes sensor grooves on both sides, and because this unit includes a magnet, it is fully compatible with AirTAC CMSE reed and DMSE electronic solid-state switches.

Configuration is highly versatile, utilizing PT tapered port threads and a G3/8 air supply. The rear stopper screw lets you dial back the nominal 95 mm stroke by up to 40 mm during machine commissioning, eliminating the need to physically swap cylinders or bolt on external stops when product sizes change. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, intentionally omitting the FB, CA, CB, and CR variants found on some other series.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S Technical Specifications

ModelAirtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke95 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×95Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S Is Used

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Variable End-Stop Tuning

Dial in the exact 55-95 mm end-position during machine setup to accommodate different material thicknesses without changing the physical cylinder.

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Product Changeover Systems

Rapidly adjust the retract stop on packaging lines to handle varying package dimensions on the fly, minimizing downtime between production runs.

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Corrosive Environment Actuation

Leverage the SUS304 stainless steel rod and 2513 N push force to drive heavy gating or clamping tasks in wash-down or mildly corrosive industrial settings.

Is the Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S the Right Cylinder?

Selecting this 80 mm bore provides a robust 2268 N pull force at 0.5 MPa, bridging the gap between the 63 mm bore (1402 N pull) and the 100 mm bore (3681 N pull). The adjustable stroke is ideal for production lines running multiple product lengths, as the 40 mm trim range allows rapid end-position tuning without mechanical modifications. For load-holding applications without live air pressure, note that the rear adjuster acts only as a travel stop and does not function as a lock; you should specify an AirTAC SAIL or BSAI series cylinder or an external pilot-operated check valve instead.

When replacing an ISO 15552 cylinder, match the 80 mm bore, 95 mm stroke, 40 mm adjustment range, PT G3/8 port, and the -S magnet requirement. Because the stroke is under 300 mm, side-load stress on the 25 mm rod and M20x1.5 rod thread is manageable, though long unsupported loads should still use an external guide.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ80 Adjustable Cylinder SAIJ80BX95-40S FAQ

At an operating pressure of 0.5 MPa, this 80 mm bore cylinder provides 2513 N of push force and 2268 N of pull force. At the maximum rated pressure of 1.0 MPa, it can deliver up to 513 kgf.

The rear adjuster acts as a mechanical stop that allows you to shorten the nominal 95 mm stroke by up to 40 mm, providing a usable travel window of 55 to 95 mm. It only sets the end position and decelerates the load; it does not hold the load without live air pressure.

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Standard models usually ship in 3-4 days.

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