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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAI80 Standard Air Cylinder SAI80X25

The AirTAC Airtac SAI80 Standard Air Cylinder SAI80X25 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø80mm bore and 25mm stroke, G3/8 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ80 mm
  • Stroke25 mm
  • Port sizeG3/8
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAI80 Standard Air Cylinder SAI80X25

The AirTAC SAI80X25 is a double-acting ISO 15552 profile cylinder engineered for tasks requiring substantial force in a minimal stroke distance. It delivers a push force of 2513 N and a pull force of 2268 N at 0.5 MPa, making it well-suited for short, powerful clamping or pressing operations.

This unit features a standard carbon steel piston rod and utilizes PT tapered port threads for secure pneumatic connections. Because a magnet is not specified, it operates without integrated position sensing; add the -S option if your control system requires CMSE or DMSE switches to mount into the dual sensor grooves on the extruded aluminum barrel.

Airtac SAI80 Standard Air Cylinder SAI80X25 Technical Specifications

ModelAirtac SAI80 Standard Air Cylinder SAI80X25
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ80 mm
Stroke25 mm
Acting typeDouble acting
Port sizeG3/8
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa3519 N—
Max (@1.0 MPa)513 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAI80 Standard Air Cylinder SAI80X25

SAIISO 15552 profile-barrel cylinder series.
80Bore size in mm.
×25Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAI80 Standard Air Cylinder SAI80X25 Is Used

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Heavy-Duty Clamping

Provides 2513 N of clamping force at 0.5 MPa to secure heavy metal workpieces during aggressive machining operations.

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Short-Stroke Pressing

Ideal for inserting bearings or pins into housings where a brief 25 mm travel distance and high impact force are required.

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Product Diversion

Drives robust diverters or lifting gates on high-mass conveyor lines, moving heavy goods efficiently within a compact space.

Is the Airtac SAI80 Standard Air Cylinder SAI80X25 the Right Cylinder?

Select this 80 mm bore when an application demands more thrust than a 63 mm cylinder (1402 N pull at 0.5 MPa) can provide, but without the physical envelope of a 100 mm unit. The 25 mm stroke is optimal for extremely short movements where maintaining a compact overall length is critical.

As a true ISO 15552 profile cylinder, it serves as a drop-in replacement for other ISO 15552 cylinders matching the 80 mm bore, 25 mm stroke, G3/8 port, and standard mounting accessories like FA flanges or TC trunnions. Remember that standard double-acting cylinders drift when air pressure is removed; choose the SAIL variant if the mechanism must mechanically hold a load during an air loss event.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAI80 Standard Air Cylinder SAI80X25 FAQ

At an operating pressure of 0.5 MPa, this 80 mm bore cylinder provides a push force of 2513 N and a pull force of 2268 N. At 0.7 MPa, the push force increases to 3518 N.

Yes, the SAI80X25 is built to the ISO 15552 standard, making its mounting dimensions interchangeable with other ISO 15552 profile cylinders of the same bore and stroke. Ensure your port size matches the G3/8 specification.

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