
The AirTAC Airtac MAJ Double Rod Adjustable Stainless Steel Mini Cylinder MAJ25X160-100S is a genuine double acting, adjustable stroke standard round-body mini air cylinder with a Ø25mm bore and 160mm stroke, 1/8" air ports and a stainless-steel barrel with a hard-chrome-plated rod for reliable, mildly corrosion-resistant service.
A full 100 mm of on-site adjustment is the headline: the MAJ25X160-100S lets one cylinder serve several product sizes by winding the stop screw across its extend stroke. Under that flexibility sits a 25 mm bore producing 245.3 N at 0.5 MPa - about 147 N of dependable working force, or roughly 12 kg of vertical lift with a 2:1 margin. It runs 30-800 mm/s on 0.15-1.0 MPa (22-145 psi) air.
Fixed anti-impact pads take the sting out of both stroke ends (deceleration only - for tunable cushioning step up to the MACJ). The stainless barrel, hard-chrome rod and riveted aluminium covers suit damp plants and outdoor fixtures, and the built-in magnet makes CMSG, DMSG or EMSG switching a clip-on rather than an option.
| Model | Airtac MAJ Double Rod Adjustable Stainless Steel Mini Cylinder MAJ25X160-100S |
|---|---|
| Series | MAJ mini cylinder |
| Bore size | Ø25 mm |
| Stroke | 160 mm |
| Acting type | Double acting, adjustable stroke |
| Port size | 1/8" |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed anti-impact bumper pads |
| Max standard stroke | Up to 300 mm |
Specifications follow the official AirTAC MA-series datasheet. Barrel: stainless-steel tube (round-body, riveted rolling-packed construction); piston rod: carbon steel with 20µm hard-chrome plating; covers: aluminium alloy. Thread options: PT (blank) / G / NPT. Every MA-series cylinder ships with a built-in magnet for CMSG / DMSG / EMSG position sensors.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | 289 N |
| Max (@1.0 MPa) | 50 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| MAJ | Standard round-body mini cylinder (adjustable-stroke). |
|---|---|
| 25 | Bore size in mm. |
| ×160 | Stroke length in mm. |
| -100 | Adjustable stroke window (mm the extend stroke can be shortened on site). |
| -S | Built-in magnet for CMSG / DMSG / EMSG sensors (standard on MA series). |
| CA / U / CM | Back-cover type: CA pivot, U flat-end, CM round-end. |
MA-family variants: MA / MAC (double acting ±cushion), MSA / MTA (single acting push / pull), MAD / MACD (double rod ±cushion), MAJ / MACJ (adjustable stroke ±cushion), MAR (cushioned with integrated F/U mount). Mounting accessories: FA flange, LB foot, SDB pivot; plus I and Y knuckles. Thread PT (blank) / G / NPT.
Set a different stop point for each carton size across the 100 mm window - no cylinder swaps when the SKU mix changes on the sorter.
Ejects finished parts from a small die or fixture; the stop sets ejection depth so thin parts are not flipped off the table.
A CMSG or DMSG switch on the standard magnet confirms clamp closure on a leak-test fixture where the stainless body meets coolant mist.
Force-wise, this bore sits between the MAJ20 (157 N push at 0.5 MPa) and the MAJ32 (402.2 N); at 245.3 N it handles medium loads with headroom. The 100 mm trim range is the widest the MAJ adjustable series offers in this bore, so a single cylinder can serve multiple stop positions across a family of parts. Note the stop governs the extend stroke only - it is not a position lock, and loads can move if the air supply fails.
Mount with an FA flange or LB foot; I and Y rod knuckles join the tooling (no SDB variant on adjustable models). At 150 mm of stroke, keep external guidance on the load so the 10 mm rod carries pure axial force. The standard magnet pairs with CMSG, DMSG and EMSG switches for end-of-travel confirmation.
Quick checklist
At 0.5 MPa expect 245.3 N extend and 206.1 N retract; at 0.7 MPa, 343.4 N extend and 288.5 N retract. Maximum theoretical force at 1.0 MPa is 50 kgf. The 25 mm bore takes 1/8" ports and uses an M10x1.25 male rod thread on a 10 mm rod.
Choose FA flange or LB foot mounting, with I or Y rod knuckles on the rod end; SDB is not offered on the adjustable series. Impact at each end of travel is softened by fixed anti-impact bumper pads - they decelerate the piston but are not adjustable air cushions.
Genuine AirTAC parts produced by AirTAC factory.
Covers non-human-caused product damage.
Standard models are processed and dispatched in 3-5 business days.
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