This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X100-S-CA-H — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X100-S-CA-H in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X100-S-CA-H (Discontinued) -> MBL is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 100mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X100-S-CA-H, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X100-S-CA-H is a discontinued double-acting aluminum mini round cylinder featuring a 40mm bore and 100mm stroke. It delivers 628N of push force and 528N of pull force at 0.5MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. AirTAC replaced this legacy unit with the MBL40X100-S-CA-H, a drop-in alternative retaining the exact bore, stroke, output force, port size, and CA mounting.
This SKU includes a built-in magnet (-S) for position sensing, originally designed for CS1-M or DS1-M switches. When upgrading to the MBL replacement, you must migrate to the current CMSG, DMSG, or EMSG sensor family. Additionally, the older MAL body relied on threaded front and back covers, whereas the modern MBL utilizes a riveted rolling-packed body for enhanced structural integrity. Both generations use a fixed rubber bumper and a self-lubricating front-cover bearing guide.
| Model | AirTAC MAL40X100-S-CA-H (Discontinued) -> MBL |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X100-S-CA-H |
| Bore size | Ø40 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X100-S-CA-H carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X100-S-CA-H produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×100 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Provides 628N of push at 0.5MPa to eject plastic parts from small molds, where the CA pivot bracket accommodates slight mechanical misalignment during the stroke.
Drives a diverting mechanism on a compact conveyor line, utilizing the 100mm stroke and 880N thrust at 0.7MPa to push heavy cardboard cartons onto a secondary track.
Actuates a gripper to feed sheet metal into a small stamping press, relying on the 16mm hard-chrome plated carbon steel rod to resist deflection under load.
To replace the MAL40X100-S-CA-H, order the MBL40X100-S-CA-H. Verify your existing setup uses the default PT tapered port thread, the CA pivot clevis back cover for arcing loads, and the -S magnet configuration. Because this is the largest standard mini round bore, if you need less force you can step down to the 32mm bore (402N push at 0.5MPa); if you need more thrust, you must transition out of the mini round family to a larger ISO profile cylinder. Remember that the fixed rubber bumper is not an adjustable cushion; if your application requires end-of-stroke deceleration, step up to the MBLC variant on the current line. The cylinder cannot hold a load when air pressure is lost, so add an external rod lock or pilot-operated check valve if position holding is critical.
Upgrade checklist
Yes, the MAL40X100-S-CA-H is discontinued. The exact drop-in replacement is the MBL40X100-S-CA-H, which matches the 40mm bore, 100mm stroke, G1/4 port, CA pivot mounting, and output force. You must update your sensors, as the MAL -S magnet works with CS1-M/DS1-M switches, while the MBL uses CMSG/DMSG/EMSG switches.
The 40mm bore provides 628N push and 528N pull at 0.5MPa, 880N push at 0.7MPa, and a maximum theoretical force of 128kgf at 1.0MPa. It uses a G1/4 port, a 16mm rod, and an M12x1.25 rod-end thread.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X100-S-CA-H replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X100-S-CA-H replacement with price, stock and lead time, usually within 7-8 hours.