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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X125-S-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X125-S-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM

The AirTAC AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 125mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X125-S-CM, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke125 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X125-S-CM
$48.83 Limited legacy stock — confirm availability
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About the AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM

The AirTAC MAL40X125-S-CM is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 125mm stroke. It delivers 628N of push force and 528N of pull force at 0.5MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. This specific SKU includes a built-in magnet (-S) for position sensing and a CM round-end back cover. The exact drop-in replacement is the MBL40X125-S-CM, matching the bore, stroke, force, port, and mounting.

When upgrading to the MBL40X125-S-CM, note two structural changes. The legacy MAL uses threaded front and back covers on the barrel, whereas the MBL features a riveted rolling-packed body. Additionally, the -S magnet on this MAL works with the older CS1-M and DS1-M switches; the MBL replacement requires the current CMSG, DMSG, or EMSG sensor family. The MAL relies on a fixed rubber bumper for end-of-stroke damping, while the current line offers an adjustable air cushion via the MBLC variant. The piston uses a heterogeneous two-way seal that retains grease, paired with a self-lubricating front-cover bearing guide.

AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM Technical Specifications

ModelAirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X125-S-CM
Bore sizeØ40 mm
Stroke125 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X125-S-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X125-S-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×125Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM Is Used

precision_manufacturing

Injection Mold Ejector

Drives small plastic parts out of a mold cavity using 628N of push force at 0.5MPa, where the CM round-end allows a pivoting ejector arm to clear the mold base.

conveyor_belt

Pallet Diverter Gate

Pushes a 125mm stroke actuator to redirect small packaged goods on a conveyor line, relying on the G1/4 port for rapid extension and retraction cycles.

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PCB Test Socket Clamp

Holds a circuit board fixture in place during automated electrical testing, using the -S magnet and a CS1-M sensor to verify the clamp is fully retracted before testing begins.

Replacing the AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM with MBL40X125-S-CM

To replace the MAL40X125-S-CM, order the MBL40X125-S-CM. Confirm your 40mm bore, 125mm stroke, G1/4 port, and PT tapered thread. This SKU specifies a CM round-end back cover, which is ideal for directly mounting a rod clevis or knuckle that must articulate. Because it has the -S magnet, plan to upgrade your sensors from the legacy CS1-M or DS1-M to the modern CMSG, DMSG, or EMSG switches used by the MBL. If your application requires adjustable end-cushioning rather than the fixed rubber bumper, step up to the MBLC variant.

For sizing flexibility, stepping down to the 32mm bore yields 402N of push force at 0.5MPa, while stepping up is not an option as 40mm is the largest MAL mini round bore. A plain MBL does not hold its position or load when air is lost, as the rod drifts; the bumper only softens the stroke end. For a held load, use an external rod lock or a pilot-operated check valve. At 125mm stroke, side-load tolerance is moderate due to the 16mm rod, so ensure the CM cover articulation absorbs any angular misalignment.

Upgrade checklist

  • ✓ Order the MBL40X125-S-CM (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X125-S-CM

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X125-S-CM instead of this discontinued model.

AirTAC MAL40X125-S-CM (Discontinued) → MBL40X125-S-CM FAQ

Yes, the MAL40X125-S-CM is discontinued. The exact drop-in replacement is the MBL40X125-S-CM, which matches the 40mm bore, 125mm stroke, G1/4 port, and CM round-end mounting. You must update your sensors, as the MBL uses CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M.

The 40mm bore provides a push force of 628N and a pull force of 528N at 0.5MPa. At 0.7MPa, the push force is 880N. The maximum theoretical force is 128kgf at 1.0MPa.

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Drop-in Upgrade

The MBL40X125-S-CM replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Most inquiries answered within 7-8 hours.

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